Water quench for gasifier
View Patent ↗Systems and methods for gasifying a feedstock are provided. A feedstock can be introduced to a riser. A first oxidant can be introduced to a first mixing zone within the riser, thereby generating a first high temperature zone within the first mixing zone proximate an entry point of the first oxidant. A first stream of water can be introduced to the first high temperature zone to reduce the temperature therein. A second oxidant can be introduced to a second mixing zone within the riser, thereby generating a second high temperature zone within the second mixing zone proximate an entry point of the second oxidant. A second stream of water can be introduced to the second high temperature zone to reduce the temperature therein. The feedstock and the first and second oxidants can be gasified in a gasification zone within the riser.
1. A method for gasifying a feedstock, comprising:
introducing a feedstock to a riser;
introducing a first oxidant to a first mixing zone within the riser, thereby generating a first high temperature zone within the first mixing zone proximate an entry point of the first oxidant, wherein the first high temperature zone is at a temperature of about 1,050° C. to about 1,250° C.;
introducing a first stream of water to the first high temperature zone to reduce the temperature therein;
introducing a second oxidant to a second mixing zone within the riser, thereby generating a second high temperature zone within the second mixing zone proximate an entry point of the second oxidant;
introducing a second stream of water to the second high temperature zone to reduce the temperature therein; and
gasifying the feedstock and the first and second oxidants in a gasification zone within the riser.
2. The method of claim 1 , wherein the first stream of water is at a temperature of about 90° C. to about 120° C.
3. The method of claim 1 , wherein the first stream of water is at a pressure of 3,900 kPa to about 4,500 kPa.
4. The method of claim 1 , wherein a weight ratio of the feedstock to the first oxidant introduced to the riser is from about 0.6:1 to about 16.7:1.
5. The method of claim 1 , wherein the second high temperature zone is at a temperature of about 900° C. to about 1,200° C.
6. The method of claim 1 , wherein the first oxidant is introduced at a rate of about 12,000 kg/hr to about 50,000 kg/hr, and wherein the first stream of water is introduced at a rate of about 5,000 kg/hr to about 10,000 kg/hr.
7. The method of claim 6 , wherein the second oxidant is introduced at a rate of about 12,000 kg/hr to about 50,000 kg/hr, and wherein the second stream of water is introduced at a rate of about 2,000 kg/hr to about 5,000 kg/hr.
8. The method of claim 1 , wherein the first oxidant and the first stream of water are introduced separately into the first mixing zone, combined prior to being introduced into the first mixing zone, or a combination thereof.
9. The method of claim 1 , wherein generating the first high temperature zone comprises combusting carbon-containing particulates circulating therethrough.