Pneumatic compression therapy system and methods of using same

1. A method of operating a pneumatic compression device comprising;

providing a pneumatic compression device comprising:

a compression pump,

a fill/exhaust valve configured to connect an output of the compression pump to a plurality of cell valves when in an open state, wherein the fill/exhaust valve is further configured to connect the plurality of cell valves to the atmosphere when in a closed state,

a plurality of cell valves connected to an output of the fill/exhaust valve, a transducer,

wherein the transducer is configured to sense a pressure level at the fill/exhaust valve,

a controller in communication with the transducer, the fill/exhaust valve, and the plurality of cell valves, wherein the controller is configured to determine a state for each of the fill/exhaust valve and the plurality of cell valves based on at least a pressure level sensed by the transducer, wherein each state comprises one of an open state and a closed state, and

a plurality of cells, each of the plurality of cells connected to an output of a corresponding cell valve of the plurality of cell valves,

wherein each of the fill/exhaust valve and the plurality of cell valves comprises a portion of a first bore of a common manifold and a portion of a second bore of the common manifold,

wherein the manifold comprises a plurality of spacers, wherein each spacer is positioned on a distal side of a corresponding valve, wherein each spacer is operable to separate the portion of the second bore of the corresponding valve from the portion of the second bore of an adjacent valve or the atmosphere, wherein a spacer corresponding to the fill/exhaust valve is further operable to separate the portion of the first bore of the fill/exhaust valve from the portion of the first bore of the adjacent cell valve;

deflating the plurality of cells, comprising:

placing the fill/exhaust valve in an exhaust state, and

placing each of the plurality of cell valves in an open state until a first pressure threshold is achieved;

inflating at least one of the plurality of cells until a second pressure threshold is achieved, comprising:

placing the fill/exhaust valve in a fill state,

placing each of the plurality of cell valves corresponding to the at least one of the plurality of cells in an open state, and

placing each of the plurality of cell valves not corresponding to the at least one of the plurality of cells in a closed state;

determining whether to inflate one or more additional cells; and

if so, repeating the inflating and determining steps for the one or more additional cells.

2. The method of claim 1 wherein the exhaust state comprises connecting an output of the fill/exhaust valve to an atmospheric pressure.

3. The method of claim 1 wherein the fill state comprises connecting the output of the compression pump to the output of the fill/exhaust valve, wherein the output of the fill/exhaust valve is connected to an input of each of the plurality of cell valves.

4. The method of claim 1 wherein deflating the plurality of cells further comprises:

measuring, by the transducer, a pressure level;

determining, by the controller, whether the pressure level is less than or equal to the first pressure threshold; and

if not, repeating the measuring and determining the pressure level steps.

5. The method of claim 1 wherein inflating at least one of the plurality of cells further comprises:

measuring, by the transducer, a pressure level;

determining, by the controller, whether the pressure level is greater than or equal to the second pressure threshold; and

if not, repeating the measuring and determining the pressure level steps.

6. The method of claim 1 , further comprising:

calibrating the transducer.

7. The method of claim 6 wherein calibrating the transducer comprises:

determining an offset value from a first output of an analog-to-digital (A/D) converter in communication with the transducer when the transducer measures atmospheric pressure; and

determining a scale value from a second output of the A/D converter in communication with the transducer based on a source voltage for the transducer.

8. The method of claim 1 wherein placing each of the plurality of cell valves corresponding to the at least one of the plurality of cells in an open state comprises:

modulating each of the plurality of cell valves corresponding to the at least one of the plurality of cells.

9. The method of claim 8 wherein modulating each of the plurality of cell valves corresponding to the at least one of the plurality of cells comprises:

opening each of the plurality of cell valves corresponding to the at least one of the plurality of cells for a first time period;

closing each of the plurality of cell valves corresponding to the at least one of the plurality of cells for a second time period; and

repeating the opening and closing until the second pressure threshold is achieved.

10. The method of claim 8 wherein modulating each of the plurality of cell valves corresponding to the at least one of the plurality of cells comprises:

measuring a first pressure level for the at least one of the plurality of cells connected to the output of its corresponding cell valve;

opening the corresponding cell valve;

measuring a second pressure level for the at least one of the plurality of cells;

determining whether a difference between the second pressure level and the first pressure level is substantially equal to an amount;

if so, closing the corresponding cell valve for a time period;

if not, repeating the second measuring and determining a difference between the second pressure level and the first pressure level steps until the difference is substantially equal to the amount; and

repeating the measuring a first pressure level, the opening, the measuring a second pressure level, the determining a difference between the second pressure level and the first pressure level, and the closing or repeating steps until the second pressure threshold is achieved.