Isolation monitor
View Patent ↗An isolation monitor is disclosed in which a switchable bias voltage is imposed on a chassis ground. An isolation voltage is measured when a bias voltage is applied. When there are no electrical faults, the isolation voltage swings up and down to known values. When a fault occurs, the isolation voltage will not to swing to the known values, and thus the isolation resistance can be measured and alarm generated if the isolation resistance falls below a threshold value.
1. An isolation monitor for an electric vehicle having a battery pack, comprising:
a controller monitoring an isolation voltage between a power circuit in a high voltage circuit portion powered by the battery pack and a chassis of the electric vehicle;
a switchable bias voltage module applying a switchable DC bias voltage between at least one DC battery voltage sense line of the power circuit and a chassis during one or more isolation monitoring periods wherein the switchable bias voltage module comprises a switchable voltage divider that includes a first switchable path having a first switch with a first series resistor to couple the chassis ground to a first DC sense voltage line of the power circuit in a first portion of a monitoring cycle and a second switchable path having a second switch with a second series resistor to couple the chassis ground to a second DC sense voltage line of the power circuit in a second portion of a monitoring cycle; and
the isolation monitor configured to monitor an isolation voltage having a first known value in a first portion of a monitoring cycle when there is no electrical fault and a second known value in a second portion of the monitoring cycle when there is no electrical fault and determine whether there is a fault and a fault location based on monitoring changes in the isolation voltage in the first portion of the monitoring cycle and the second portion of the monitoring cycle.
2. The isolation monitor of claim 1 , wherein the controller triggers an alarm when the isolation resistance is below a threshold level.
3. The isolation monitor of claim 1 , wherein the controller monitors changes in isolation resistance to predict a failure time.
4. An isolation monitor to monitor isolation resistance between a power circuit and a chassis in a battery powered electric vehicle, comprising:
a controller monitoring an isolation voltage through a voltage divider circuit coupled between a first DC battery voltage sense line of the power circuit and a chassis ground;
the voltage divider circuit including a first switch in series with a first resistor having a first known resistance value configured such that when the first switch is turned on it in a first portion of a monitoring cycle it couples a first DC bias voltage to the chassis ground;
the voltage divider circuit including a second switch in series with a second resistor having a second known resistance value configured such that when the second switch is turned on in a second portion of a monitoring cycle it couples a second DC bias voltage to the chassis ground;
the first switch and the second switch being operated in a monitoring mode to toggle the bias voltage between the first DC bias voltage and the second DC bias voltage;
wherein if an electrical fault exists between the high voltage portion and the chassis ground the electrical fault acts as a voltage source having an associated resistance coupled to the chassis ground;
the isolation monitor configured to monitor an isolation voltage during the first and second portions of each monitoring period to monitor the isolation between the power circuit and the chassis; and
wherein when there is no electrical fault, the isolation voltage has a first known value in the first portion of the monitoring cycle when and a second known value in the second portion of the monitoring cycle and the isolation monitor determines when an electrical fault exists between the high voltage portion and the chassis ground the electrical fault acts as a voltage source having an associated resistance coupled to the chassis ground that modifies the measured isolation voltages; and
wherein the at least two different bias voltages correspond to a positive battery voltage and a negative battery voltage, wherein the isolation monitor monitors a first isolation voltage in the first portion of the monitoring cycle when the chassis is coupled to a positive battery voltage and a second isolation voltage in the second portion of the monitoring cycle when the chassis is coupled to a negative battery voltage and the isolation monitor determines whether there is a fault and a fault location based on monitoring the isolation voltage for the two different DC bias voltages.
5. The isolation monitor of claim 4 , wherein the controller triggers an alarm when the isolation resistance is below a threshold level.
6. The isolation monitor of claim 4 , wherein the controller monitors changes in isolation resistance to predict a failure time.
7. The isolation monitor of claim 4 , wherein the isolation monitor is integrated in a motor controller.
8. A method of performing isolation monitoring, comprising:
applying a first switchable bias voltage to a chassis ground via a switchable voltage divider circuit;
measuring an isolation voltage between a power circuit and a chassis during time periods when the first switchable bias voltage is applied;
applying a second switchable bias voltage to a chassis ground via the switchable voltage divider circuit;
measuring an isolation voltage between a power circuit and a chassis during time periods when the second switchable bias voltage is applied; and
analyzing changes in isolation voltages from the measurements during the first time periods and the second time periods to detect an electrical fault between the power circuit and the chassis ground, wherein the fault is located at an electrical midpoint with respect to the power circuit and the chassis ground;
wherein in a first measuring time period the bias voltage is applied from an upper set of high impedance resistors via an upper sense line and in a second measuring time period the bias voltage is applied from a lower set of high impedance resistors via a lower sense line and determining a fault location is based on monitoring isolation voltages for the two different bias voltages.
9. The method of claim 8 further comprising triggering an alarm when the isolation resistance is below a threshold level.
10. The method of claim 8 , further comprising monitoring changes in isolation resistance to predict a failure time.
11. An isolation monitoring system, comprising:
sense lines coupled to a positive battery line and a negative battery line of a high voltage circuit;
a controller to monitor isolation voltage between the high voltage circuit and a chassis via a switchable voltage divider circuit, the controller configured to:
apply a switchable DC bias voltage to a chassis ground via the switchable voltage divider circuit, wherein the switchable voltage divider circuit includes at least one switch to couple the chassis ground to at least one potential of the high voltage circuit;
measure an isolation voltage between a power circuit and a chassis during time periods when the switchable bias voltage is applied; and
detect changes in isolation voltages associated with electrical faults between the power circuit and the chassis ground;
wherein in a first measuring time period the bias voltage is applied from an upper set of high impedance resistors via an upper sense line and in a second measuring time period the bias voltage is applied from a lower set of high impedance resistors via a lower sense line and wherein the controller determines existence of an electrical fault and a fault location based on monitoring the isolation voltage for two different bias voltages.
12. The isolation monitor of claim 11 , wherein the controller triggers an alarm when the isolation resistance is below a threshold level.
13. The isolation monitor of claim 11 , wherein the controller monitors changes in isolation resistance to predict a failure time.
14. The isolation monitor of claim 1 , wherein the isolation monitor is configured to detect midpoint faults in the battery pack.
15. The isolation monitor of claim 1 , wherein the isolation monitor is configured to detect a fault location corresponding to a midpoint fault in the battery pack.
16. The isolation monitoring system of claim 11 , wherein the isolation monitor is configured to detect midpoint faults in a battery pack.
17. The isolation monitoring system of claim 11 , wherein the isolation monitor is configured to detect a fault location corresponding to a midpoint fault in the battery pack.
18. The method of claim 8 , wherein the electric faults is a midpoint fault of a battery pack.