High temperature steam valve
View Patent ↗A steam valve is provided including a chest, a lock, a spindle, and a strainer. Each of these components is made of specific Ni alloys combinations that enable the valve to operate at temperatures above 650° C. with a good service life.
1. A steam valve ( 5 ) comprising:
a chest ( 10 ) forming a chamber;
a lock ( 17 ), in the chamber, with a cavity
a spindle ( 15 ), movably extending through the cavity, the spindle ( 15 ) having first and second distal ends, wherein the lock ( 17 ) and spindle ( 15 ) are configured such that the first distal end is located outside the chamber and the second distal end is located in the chamber;
a valve closing member ( 20 ) connected to the second end; and
a strainer ( 25 ) in the chamber adapted to retain solid particles, wherein the chest ( 10 ) is made of one of the group consisting of:
i) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, Nb from 3.20 to 3.80, Ti from 0.1 to 0.30, Al from 0.10 to 0.30, Mn from 0.10 to 0.50, and Si from 0.05 to 0.30;
a plurality of residual elements comprising, in weight percent, up to, 4.0 Fe, 1.0 Co, 0.015 P, and 0.015 S; and
a balance of Ni;
ii) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 18.5 to 20.5, Mo from 8.0 to 9.0, Co from 9.0 to 11.0, Ti from 1.9 to 2.3, and B 0.003 to 0.005;
a plurality of residual elements comprising, in weight percent, up to 0.3 Mn, 1.5 Fe, and 0.15 Si; and
a balance of Ni;
iii) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.02 to 0.06, Cr from 23.0 to 26.0, Co from 19.0 to 21.0, Ti from 1.1 to 1.9, Al from 0.9 to 1.5, and Nb from 1.0 to 1.6;
a plurality of residual elements comprising, in weight percent, up to, 1.5 Fe, 0.6 Mo, 0.5 Si, 0.4 Mn; and
a balance of Ni,
iv) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, and Nb from 3.15 to 4.15;
a plurality of residual elements comprising, in weight percent, up to, 5.0 Fe, 0.40 Ti, 0.40 Al, 0.1 Mn, 0.10 Si, 0.010 P, 0.005 S, 0.1 Cu, and 0.1 Co; and
a balance of Ni,
v) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.05 to 0.1, Cr from 20.0 to 23.0, Mo from 8.5 to 10.0, Co from 11.0 to 14.0, Ti from 0.2 to 0.6, and Al from 0.7 to 1.4;
a plurality of residual elements, comprising, in weight percent, up to, 2.0 Fe, 0.2 Mn, 0.2 Si, 0.010 P, 0.010 S, 0.5 Cu, and 0.006 B; and
a balance of Ni,
vi) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.05 to 0.1, Cr from 21.5 to 23.0, Mo from 8.5 to 10.0, Co from 11.5 to 13.0, Ti from 0.4 to 0.6, Al from 1.0 to 1.30, and B from 0.003 to 0.006;
a plurality of residual elements comprising, in weight percent, up to, 2.0 Fe, 0.1 Mn, 0.1 Si, 0.010 P, 0.050 S, 0.5 Cu; and
a balance of Ni; and
vii) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 19.0 to 21.0, Mo from 5.6 to 6.1, Co from 19.0 to 21.0, Ti from 1.9 to 2.4, and a combination of Ti and Al from 2.4 to 2.8;
a plurality of residual elements comprising, in weight percent, up to, 0.7 Fe, 0.6 Mn, 0.40 Si, 0.60 Al, 0.007 S, 0.0020 Pb, 0.20 Cu, 0.0001 Bi, 0.005 B; and
a balance of Ni;
and wherein the spindle ( 15 ) is made of one of the group consisting of:
a) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.03 to 0.07, Cr from 23.8 to 24.8, Mo from 1.2 to 1.7, Co from 19.0 to 20.5, Ti from 2.8 to 3.2, Al from 1.2 to 1.6, Nb from 0.7 to 1.2, Zr from 0.03 to 0.07, B from 0.01 to 0.015;
a plurality of residual elements comprising, in weight percent, up to, 1.0 Fe, 0.5 Mn, 0.5 Si, 0.0050 P, 0.0050 S, 0.2 Cu, 0.006 Mg, 0.05 Ta; and
a balance of Ni,
b) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 18.5 to 20.5, Mo from 8.0 to 9.0, Co from 9.0 to 11.0, Ti from 1.9 to 2.3, and B 0.003 to 0.005;
a plurality of residual elements comprising, in weight percent, up to, 0.3 Mn, 1.5 Fe, and 0.15 Si; and
a balance of Ni,
c) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.02 to 0.06, Cr from 23.0 to 26.0, Co from 19.0 to 21.0, Ti from 1.1 to 1.9, Al from 0.9 to 1.5, and Nb from 1.0 to 1.6;
a plurality of residual elements comprising, in weight percent, up to, 1.5 Fe, 0.6 Mo, 0.5 Si, 0.4 Mn; and
a balance of Ni; and
d) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight, percent, Cr from 14.0 to 15.7, Mo from 4.5 to 5.5, Co from 18.0 to 22.0, Al from 4.5 to 4.9, Ti from 0.9 to 1.5, and B from 0.003 to 0.010;
a plurality of residual elements comprising, in weight percent, up to, 0.12 C, 1.0 Fe, 1.0 Mn, 1.0 Si, 0.0050 S, 0.2 Cu, and 0.15 Zr; and
a balance of Ni,
and wherein the lock ( 17 ) is made of one of the group consisting of:
aa) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, Nb from 3.20 to 3.80, Ti from 0.1 to 0.30, Al from 0.10 to 0.30, Mn from 0.10 to 0.50, and Si from 0.05 to 0.30;
a plurality of residual elements comprising, in weight percent, up to, 4.0 Fe, 1.0 Co, 0.015 P, and 0.015 S; and
a balance of Ni,
bb) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 18.5 to 20.5, Mo from 8.0 to 9.0, Co from 9.0 to 11.0, Ti from 1.9 to 2.3, and B 0.003 to 0.005;
a plurality of residual elements comprising, in weight percent, up to, 0.3 Mn, 1.5 Fe, and 0.15 Si; and
a balance of Ni,
cc) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.02 to 0.06, Cr from 23.0 to 26.0, Co from 19.0 to 21.0, Ti from 1.1 to 1.9 Al from 0.9 to 1.5, and Nb from 1.0 to 1.6;
a plurality of residual elements comprising, in weight percent, up to 1.5 Fe, 0.6 Mo, 0.5 Si, 0.4 Mn; and
a balance of Ni,
dd) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, and Nb from 3.15 to 4.15;
a plurality of residual elements comprising, in weight percent, up to, 5.0 Fe, Ti 0.40 Ti, 0.40 Al, 0.1 Mn, 0.10 Si, 0.010 P, 0.005 S, 0.1 Cu, and 0.1 Co; and
a balance of Ni,
ee) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.05 to 0.1, Cr from 20.0 to 23.0, Mo from 8.5 to 10.0, Co from 11.0 to 14.0, Ti from 0.2 to 0.6, and Al from 0.7 to 1.4;
a plurality of residual elements comprising, in weight percent, up to, 2.0 Fe, 0.2 Mn, 0.2 Si, 0.010 P, 0.010 S, 0.5 Cu, and 0.006 B; and
a balance of Ni,
ff) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.05 to 0.1, Cr from 21.5 to 23.0, Mo from 8.5 to 10.0, Co from 11.5 to 13.0, Ti from 0.4 to 0.6, Al from 1.0 to 1.30, and B from 0.003 to 0.006;
a plurality of residual elements comprising, in weight percent, up to, 2.0 Fe, 0.1 Mn, 0.1 Si, 0.010 P, 0.050 S, 0.5 Cu; and
a balance of Ni; and
gg) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 19.0 to 21.0, Mo from 5.6 to 6.1, Co from 19.0 to 21.0, Ti from 1.9 to 2.4, and a combination of Ti and Al from 2.4 to 2.8;
a plurality of residual elements comprising, in weight percent, up to, 0.7 Fe, 0.6 Mn, 0.40 Si, 0.60 Al, 0.007 S, 0.0020 Pb, 0.20 Cu, 0.0001 Bi, 0.005 B and
a balance of Ni,
and wherein the strainer ( 25 ) is made of one of the group consisting of:
A) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, Nb from 3.20 to 3.80, Ti from 0.1 to 0.30, Al from 0.10 to 0.30, Mn from 0.10 to 0.50, and Si from 0.05 to 0.30;
a plurality of residual elements comprising, in weight percent, up to, 4.0 Fe, 1.0 Co, 0.015 P, and 0.015 S; and
a balance of Ni,
B) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 18.5 to 20.5, Mo from 8.0 to 9.0, Co from 9.0 to 11.0, Ti from 1.9 to 2.3, and B 0.003 to 0.005;
a plurality of residual elements comprising, in weight percent, up to, 0.3 Mn, 1.5 Fe, and 0.15 Si; and
a balance of Ni,
C) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.02 to 0.06, Cr from 23.0 to 26.0, Co from 19.0 to 21.0, Ti from 1.1 to 1.9, Al from 0.9 to 1.5, and Nb from 1.0 to 1.6;
a plurality of residual elements comprising, in weight percent, up to, 1.5 Fe, 0.6 Mo, 0.5 Si, 0.4 Mn; and
a balance of Ni,
D) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.01 to 0.03, Cr from 20.0 to 23.0, Mo from 8.0 to 10.0, and Nb from 3.15 to 4.15;
a plurality of residual elements comprising, in weight percent, up to, 5.0 Fe, 0.40 Ti, 0.40 Al, 0.1 Mn, 0.10 Si, 0.010 P, 0.005 S, 0.1 Cu, and 0.1 Co; and
a balance of Ni,
E) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.05 to 0.1, Cr from 20.0 to 23.0, Mo from 8.5 to 10.0, Co from 11.0 to 14.0, Ti from 0.2 to 0.6, and Al from 0.7 to 1.4;
a plurality of residual elements comprising, in weight percent, up to, 2.0 Fe, 0.2 Mn, 0.2 Si, 0.010 P, 0.010 S, 0.5 Cu, and 0.006 B; and
a balance of Ni; and
F) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent 0.05 to 0.1 C, 21.5 to 23.0 Cr, 8.5 to 10.0 Mo, 11.5 to 13.0 Co, 0.4 to 0.6 Ti, 1.0 to 1.30 Al, and 0.003 to 0.006 B;
a plurality of residual elements comprising, in weight percent, up to, 2.0 Fe, 0.1 Mn, 0.1 Si, 0.010 P, 0.050 S, 0.5 Cu; and
a balance of Ni.
2. The steam valve ( 5 ) of claim 1 further comprising a plurality of bolts ( 30 ) at a downstream end of the valve ( 5 ) for fixing the location of the valve ( 5 ), the plurality of the bolts ( 30 ) are made of one of the group consisting of
v) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.03 to 0.07, Cr from 23.8 to 24.8, Mo from 1.2 to 1.7, Co from 19.0 to 20.5, Ti from 2.8 to 3.2, Al from 1.2 to 1.6, Nb from 0.7 to 1.2, Zr from 0.03 to 0.07, B from 0.01 to 0.015;
a plurality of residual elements comprising, in weight percent, up to, 1.0 Fe, 0.5 Mn, 0.5 Si, 0.0050 P, 0.0050 S, 0.2 Cu, 0.006 Mg, 0.05 Ta; and
a balance of Ni,
w) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent Cr from 14.0 to 15.7, Mo from 4.5 to 5.5, Co from 18.0 to 22.0, Al from 4.5 to 4.9, Ti from 0.9 to 1.5, and B from 0.003 to 0.010;
a plurality of residual elements comprising, in weight percent, up to, 0.12 C, 1.0 Fe, 1.0 Mn, 1.0 Si, 0.0050 S, 0.2 Cu, and 0.15 Zr; and
a balance of Ni,
x) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.04 to 0.08, Cr from 18.5 to 20.5, Mo from 8.0 to 9.0, Co from 9.0 to 11.0, Ti from 1.9 to 2.3, and B 0.003 to 0.005;
a plurality of residual elements comprising, in weight percent, up to, 0.3 Mn, 1.5 Fe, and 0.15 Si; and
a balance of Ni,
y) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent, C from 0.02 to 0.06, Cr from 23.0 to 26.0, Co from 19.0 to 21.0, Ti from 1.1 to 1.9, Al from 0.9 to 1.5, and Nb from 1.0 to 1.6;
a plurality of residual elements comprising, in weight percent, up to, 1.5 Fe, 0.6 Mo, 0.5 Si, 0.4 Mn; and
a balance of Ni; and
z) a heat resisting material consisting of:
a plurality of main alloying elements comprising, in weight percent Co from 12.0 to 15.0, Cr from 8.0 to 21.0, Mo from 3.50 to 5.00, Al from 1.2 to 1.6, Ti from 2.8 to 3.3, B from 0.0030 to 0.0100, Zr from 0.02 to 0.08, C from 0.02 to 0.1, and Mn from 0.02 to 0.1;
a plurality of residual elements comprising, in weight percent, up to, 0.15 Si, 0.015 P, 0.015 S, 2.0 Fe, and 0.10 Cu; and
a balance of Ni.