Method and apparatus for controlling cooling temperature and pressure in wood veneer jet dryers
View Patent ↗An apparatus for drying wood veneer includes an elongate drying chamber including a conveyor for conveying material to be dried from an input end to an output end; and a cooling section for cooling veneer leaving the output end of the drying chamber, the cooling section including a pressure controller for maintaining a pressure in the cooling section that is slightly higher than pressure in the drying chamber while maintaining a near-zero pressure differential between the drying chamber and the cooling section.
1. A dryer apparatus comprising:
a drying chamber having an output end and a first pressure sensor;
a cooling section having an input end, an intake passage, and an exhaust passage, and a second pressure sensor, the input end connected to the output end of the drying chamber;
a seal system coupled to one or more of the output end and the input end, the seal system configured to restrict airflow between the drying chamber and the cooling section;
an intake fan disposed within the intake passage;
a damper and an exhaust fan disposed within the exhaust passage; and
a controller operatively coupled to the damper and the exhaust fan, the controller configured to maintain a positive pressure in the cooling section respective to the drying chamber based at least on a predetermined pressure differential between said drying chamber and said cooling section.
2. The dryer apparatus of claim 1 , wherein the predetermined pressure differential is a near-zero pressure differential.
3. The dryer apparatus of claim 1 , the controller configured to control the damper and the exhaust fan based at least on pressures detected by the first and second pressure sensors.
4. The dryer apparatus of claim 3 , wherein the controller is a programmable logic controller (PLC), and pressures detected by the first and second pressure sensors are processed by the PLC according to a proportional-integral-derivative (PID) loop.
5. The dryer apparatus of claim 4 , wherein the PID loop has a split pressure control signal range with a first portion and a second portion, the PID loop configured to modulate operation of the damper in the first portion of the control signal range and to modulate operation of the exhaust fan in the second portion of the control signal range.
6. The dryer apparatus of claim 1 , the controller operatively coupled to the intake fan and configured to adjust operation of the intake fan based at least on a predetermined temperature setpoint.
7. The dryer apparatus of claim 6 , further including a temperature detector operatively coupled to the controller, the controller configured to adjust operation of the intake fan based at least on a detected temperature.
8. The dryer apparatus of claim 7 , wherein the temperature detector is an infrared scanner, and the detected temperature is a veneer temperature.