IP Library Granted Patent US 9,069,134
Granted Patent B2
US 9,069,134 · App. 13/472,910 · Granted Jun 30, 2015

Method for producing an optical splitter cascade and optical assembly

Inventors: Ludwig Ross (Stutensee, DE); Stefan Kufner (Kueps, DE); Maria Kufner (Kueps, DE); Wolfgang Foss (Kronau, DE); Marco Bock (Lauscha, DE); Frank Baetz (Meng-Haemmern, DE)
Assignee: Leoni Kabel Holding GmbH
G02B6/30Y10T29/49826G02B2006/1215G02B6/125
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Quick Facts
Patent No.
US 9,069,134
App. No.
13/472,910
Granted
Jun 30, 2015
Kind
B2
Abstract

An optical assembly, which is in particular in the form of a splitter component with a so-called splitter forming a passive optical component, is produced particularly inexpensively. In a first step a plurality of splitters are produced on a common wafer by forming a corresponding conductor track pattern. In a second step optical fibers are coupled simultaneously to the connection sides of the individual splitters with the aid of a connection carrier. Then, in a third step the individual splitters with the connection carriers connected thereto are separated form one another. Only one common coupling operation for a large number of splitters is required. The splitters may then be connected to form a splitter cascade.

Claims (21)

1. A method for producing a splitter cascade formed of a plurality of optical assemblies, each including a respective optical component, the method which comprises:

in a first step, forming a plurality of optical components in the form of splitters on a common wafer, each splitter having an optical conductor track pattern that opens out on a connection side and having at least one conductor track which splits into a plurality of output-side conductor tracks;

in a second step, coupling optical fibers to the respective optical conductor track pattern simultaneously at a plurality of the splitters; and

subsequently separating the individual components with the coupled optical fibers from one another;

connecting a plurality of splitters to form a splitter cascade, wherein the conductor track patterns are formed such that the splitters of the splitter cascade each have an input, a plurality of consumer outputs and a loop-through output, except for a last splitter of the splitter cascade only having the consumer outputs, and such that a same optical intensity is present at all consumer outputs of the splitter cascade during operation, the optical intensity being lower than the respective intensity at the loop-through output, and/or that the total intensity provided at the consumer outputs of each splitter is identical, a respective loop-through output being connected to the input of a subsequent splitter.

2. The method according to claim 1 , wherein the optical fibers lie in a common connection mount coupled to the common wafer.

3. The method according to claim 1 , which comprises in each case coupling optical fibers with the aid of a respective connection mount on both sides of the optical components.

4. The method according to claim 1 , which comprises forming the connection sides of all of the components to lie in a common flat plane.

5. The method according to claim 1 , which comprises structuring the conductor track pattern lithographically.

6. The method according to claim 5 , which comprises forming the conductor track pattern by an ion exchange process.

7. The method according to claim 1 , which comprises forming the outputs with a predetermined grid pitch.

8. The method according to claim 7 , which comprises forming the outputs with a grid pitch of approximately 250 μm or 125 μm.

9. The method according to claim 1 , which comprises forming all of the splitters of the splitter cascade jointly on the wafer.

10. A splitter cascade, comprising:

a plurality of optical assemblies each having a splitter with a conductor track pattern formed of a plurality of conductor tracks opening out at a connection side;

a connection mount coupled at the connection side, said connection mount having a number of optical fibers respectively coupled to said conductor tracks;

each splitter having an input, a plurality of consumer outputs and, apart from a last splitter of the splitter cascade, a loop-through output connected to the input of a respectively subsequent splitter;

said conductor track pattern being formed such that a total intensity of an optical signal applied at said input during operation is distributed in a defined manner corresponding to a splitting ratio among said consumer outputs and said loop-through output, wherein the splitting ratio is selected to satisfy one or both of the following conditions:

a total intensity provided at the consumer outputs of each splitter is identical; and/or

an intensity provided at each of the consumer outputs of the splitter cascade is identical; and

wherein each splitter is asymmetrical such that the optical signal is split asymmetrically between a loop-through conductor track and a consumer conductor track.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2023
From: LEONI KABEL GMBH
To: WEINERT INDUSTRIES AG
Reel/Frame 064630/0858 →
CHANGE OF NAME Recorded Apr 27, 2020
From: LEONI KABEL HOLDING GMBH
To: LEONI KABEL GMBH
Reel/Frame 052503/0787 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 22, 2012
From: ROSS, LUDWIG; KUFNER, STEFAN; KUFNER, MARIA; FOSS, WOLFGANG; BOCK, MARCO; BAETZ, FRANK
To: LEONI KABEL HOLDING GMBH
Reel/Frame 028425/0127 →
Priority Claims (1)
DE 10 2009 053 056 · Nov 16, 2009 · national
Continuity (2)
Continuation PCTEP2010006930 · Nov 15, 2010
Related Publication 20120237161A1 · Sep 20, 2012