IP Library Granted Patent US 10,004,358
Granted Patent B2
US 10,004,358 · App. 13/473,285 · Granted Jun 26, 2018

Toaster with controlled conveyor speed

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 10,004,358
App. No.
13/473,285
Granted
Jun 26, 2018
Kind
B2
Abstract

A conveyor oven comprising a housing defining a cook chamber and a heating element adjacent the cook chamber. A controller is programmed to control a cook time based upon a current estimated temperature in the oven, wherein the current estimated temperature is a function of a heat power input during a previous time period and can also be a function of a previous estimated temperature. The oven can further include a conveyor and a motor coupled to the conveyor, wherein the controller is programmed to control a cook time of the conveyor. The controller can also be programmed to control the cook time based upon a product loading condition. The oven can further include a presence sensor for detecting the presence of food in the oven and for providing a corresponding signal. Preferably, the calculation is an eye calculation that is a function of a previous eye calculation.

Claims (38)

1. An oven comprising:

a housing defining a cook chamber;

a heating element positioned adjacent the cook chamber;

a controller programmed, upon a change in a heat power setting of the heating element, to control a cook time based upon a current predicted cooking ability of the oven, wherein the current predicted cooking ability is calculated by the controller using a formula that is a function of a heat power input during a previous time period, a predicted cooking ability from a previous time period, and a heat time constant that represents the estimated rate at which a change in the heat power input causes a change in cooking ability.

2. An oven as claimed in claim 1 , wherein the predicted cooking ability from a previous time period is multiplied by the heat time constant.

3. An oven as claimed in claim 1 , wherein the current predicted cooking ability comprises a current estimate temperature that is calculated according to a formula comprising:

ET=(ET previous *HTC)+(HP previous *(1−HTC),

wherein ET=current estimated temperature,

ET previous =estimated temperature from a previous time period,

HTC=heat time constant, and

HP previous =heat percentage from a previous time period.

4. An oven as claimed in claim 3 , further comprising:

a conveyor positioned to move food product through the cook chamber; and

a motor coupled to the conveyor, wherein the controller is programmed to control a speed of the conveyor.

5. An oven as claimed in claim 4 , wherein the controller is programmed to control the speed of the conveyor based upon speed modification that is calculated according to a formula comprising:

MOD heat =1+((ET top −HS top )/HS top )+((ET bot −HS bot )/HS bot ),

wherein MOD heat =speed modification,

ET top =estimated temperature of the top element,

HS top =heat setting of the top element,

ET bot =estimated temperature of the bottom element, and

HS bot =heat setting of the bottom element.

6. An oven comprising:

a housing defining a cook chamber;

a heating element positioned adjacent the cook chamber;

a presence sensor positioned to sense the presence of food in the cook chamber; and

a controller programmed to control a cook time based upon a product loading condition determined by the controller, wherein the product loading condition is calculated by the controller using a formula that is a function of an amount of a product sensed by the presence sensor to be in the cook chamber over a period of time and a time constant that predicts how much cooking ability the amount of product placed in the cook chamber will remove from the cook camber.

7. An oven as claimed in claim 6 , wherein the presence of food in the oven is determined by a presence sensor.

8. An oven as claimed in claim 6 , wherein the calculation is an eye calculation that is a function of a previous eye calculation.

9. An oven as claimed in claim 8 , wherein the eye calculation is a function of the previous eye calculation and an eye time constant.

10. An oven as claimed in claim 9 , further comprising a product sensor providing an eye reading, wherein the eye calculation is calculated according to a formula comprising:

EC=(EC previous *ETC)+(Reading*(1−ETC))

wherein EC=eye calculation,

EC previous =previous eye calculation,

Reading=eye reading, and

ETC=eye time constant.

11. An oven as claimed in claim 6 , further comprising:

a conveyor positioned to move food product through the cook chamber; and

a motor coupled to the conveyor; wherein the controller is programmed to control a speed of the conveyor.

Assignments (2)
SECURITY INTEREST Recorded Nov 4, 2022
From: HATCO CORPORATION; OVENTION, INC.; ADVANCED DESIGN MANUFACTURING, LLC; AMERICAN RANGE CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 061882/0476 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2012
From: WILDEBUSH, HANS ANDERSON
To: HATCO CORPORATION
Reel/Frame 028226/0746 →
Cited By (5)
US 1,113,323 US 12,207,762 US 12,232,647 US 12,342,961 US 12,446,727