IP Library Granted Patent US 8,946,687
Granted Patent B2
US 8,946,687 · App. 13/473,412 · Granted Feb 3, 2015

Organic light emitting display devices and methods of manufacturing organic light emitting display devices

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Quick Facts
Patent No.
US 8,946,687
App. No.
13/473,412
Granted
Feb 3, 2015
Kind
B2
Abstract

An organic light emitting display device is provided. Thin film transistors may be located on a substrate. An insulating interlayer having a first contact hole to a third contact hole may be disposed on the substrate. First electrodes electrically connecting the thin film transistors may be located on the insulating interlayer and sidewalls of the first to the third contact holes. A pixel defining layer may be disposed on the insulating interlayer, portions of the first electrodes and the sidewalls of the first to the third contact holes. Light emitting structures may be disposed on the first electrodes in pixel regions. A second electrode may be located on the light emitting structures. Planarization patterns may be disposed on the pixel defining layer to fill the first and the second contact holes. A spacer may be disposed on the pixel defining layer to fill the third contact hole.

Claims (56)

1. An organic light emitting display device comprising:

thin film transistors on a substrate;

an insulating interlayer on the thin film transistors, the insulating interlayer having a first contact hole, a second contact hole and a third contact hole, wherein the first to the third contact holes partially expose the thin film transistors, respectively;

first electrodes disposed on the insulating interlayer and sidewalls of the first to the third contact holes, the first electrodes being electrically connected to the thin film transistors;

a pixel defining layer disposed on the insulating interlayer, portions of the first electrodes and the sidewalls of the first to the third contact holes, the pixel defining layer defining pixel regions;

light emitting structures on the first electrodes in the pixel regions;

a second electrode on the light emitting structures;

planarization patterns on the pixel defining layer, the planarization patterns filling the first and the second contact holes; and

a spacer on the pixel defining layer, the spacer filling the third contact hole.

2. The organic light emitting display device of claim 1 , wherein an upper face of the spacer is higher than upper faces of the planarization patterns.

3. The organic light emitting display device of claim 1 , wherein upper faces of the planarization patterns are coplanar with an upper face of the pixel defining layer.

4. The organic light emitting display device of claim 1 , wherein the spacer and the planarization patterns include a material in common.

5. The organic light emitting display device of claim 1 , wherein each of the thin film transistors comprises:

a semiconductor pattern on the substrate, the semiconductor pattern having a channel region, a source region and a drain region;

a gate insulation layer on the semiconductor pattern;

a gate electrode on the gate insulation layer;

a source electrode electrically connected to the source region; and

a drain electrode electrically connected to the drain region.

6. A method of manufacturing the organic light emitting display device of claim 1 , the method comprising:

forming the thin film transistors on the substrate;

forming the insulating interlayer on the substrate to cover the thin film transistors;

forming the first contact hole, the second contact hole and the third contact hole through the insulating interlayer, the first to the third contact holes partially exposing electrodes of the thin film transistors, respectively;

forming the first electrodes on the insulating interlayer, the sidewalls of the first to the third contact holes and exposed electrodes of the thin film transistors;

forming the pixel defining layer on the insulating interlayer to expose portions of the first electrodes;

forming a first planarization pattern and a second planarization pattern on the pixel defining layer to fill the first and the second contact holes, respectively;

forming the light emitting structures on exposed portions of the first electrodes; and

forming the second electrode on the light emitting structures.

7. The method of claim 6 , wherein forming the first and the second planarization patterns comprises:

forming a planarization layer on the pixel defining layer to fill the first contact hole and the second contact hole; and

patterning the planarization layer using a half-tone mask to form the first and the second planarization patterns.

8. The method of claim 7 , wherein the first and the second planarization patterns have level upper faces.

9. The method of claim 6 , further comprising forming a spacer to fill the third contact hole, wherein forming a spacer comprises:

forming the planarization layer on the pixel defining layer to fill the third contact hole; and

patterning the planarization layer to form the spacer that fills the third contact hole and protrudes over the third contact hole.

10. The method of claim 9 , wherein an upper face of the spacer is higher than upper faces of the first and the second planarization patterns.

11. The method of claim 9 , wherein forming the first and the second planarization patterns and forming the spacer comprise:

forming the planarization layer on the pixel defining layer to fill the first to the third contact holes; and

patterning the planarization layer using a half-tone mask to form the first and the second planarization patterns in the first and the second contact holes, and to form the spacer in the third contact hole.

12. The method of claim 11 , wherein the planarization layer is formed using a photosensitive material.

13. The method of claim 12 , wherein the half-tone mask includes a transmissive region, a light blocking region and transflective regions.

14. The method of claim 13 , wherein the planarization layer is formed using a positive photosensitive material, and

wherein the transflective regions correspond to the first and the second contact holes, the light blocking region corresponds to the third contact hole, and the transmissive region corresponds to a portion of the pixel defining layer where the first to the third contact holes are not formed.

15. The method of claim 13 , wherein the planarization layer is formed using a negative photosensitive material, and

wherein the transflective regions correspond to the first and the second contact holes, the transmissive region corresponds to the third contact hole, and the light blocking region corresponds to a portion of the pixel defining layer where the first to third contact holes are not formed.

16. The method of claim 7 , wherein upper faces of the first and the second planarization patterns are coplanar with an upper face of the pixel defining layer adjacent to the first and the second contact holes, and

wherein an upper face of the spacer is higher than an upper face of the pixel defining layer adjacent to the third contact hole.

17. An organic light emitting display device comprising:

a substrate having a red sub-pixel region, a green sub-pixel region and a blue sub-pixel region;

a red luminescent region and a first contact hole disposed in the red sub-pixel region;

a green luminescent region and a second contact hole disposed in the green sub-pixel region;

a blue luminescent region and a third contact hole disposed in the blue sub-pixel region;

a first planarization pattern and a second planarization pattern filling the first and the second contact holes, respectively, the first and the second planarization patterns having heights same as those of the first and the second contact holes; and

a spacer filling the third contact hole, the spacer protruding over the third contact hole.

18. The organic light emitting display device of claim 17 , further comprising thin film transistors disposed on the substrate.

19. The organic light emitting display device of claim 17 , wherein the spacer and the first and the second planarization patterns include a material in common.

20. The organic light emitting display device of claim 19 , wherein each of the spacer and the first and the second planarization patterns includes a photosensitive material.

Assignments (2)
MERGER Recorded Aug 31, 2012
From: SAMSUNG MOBILE DISPLAY CO., LTD.
To: SAMSUNG DISPLAY CO., LTD.
Reel/Frame 028921/0334 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2012
From: KIM, YOUNG-DAE; IM, JANG-SOON; LEE, IL-JEONG; LEE, SANG-BONG
To: SAMSUNG MOBILE DISPLAY CO., LTD.
Reel/Frame 028233/0679 →