IP Library Granted Patent US 8,778,486
Granted Patent B2
US 8,778,486 · App. 13/474,224 · Granted Jul 15, 2014

Polycarbonate resin and transparent film formed therefrom

Inventors: Tomohiko Tanaka (Fukuoka, JP); Masashi Yokogi (Fukuoka, JP); Nao Murakami (Osaka, JP); Toshiyuki Iida (Osaka, JP)
Assignees: Mitsubishi Chemical Corporation; Nitto Denko Corporation
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Quick Facts
Patent No.
US 8,778,486
App. No.
13/474,224
Granted
Jul 15, 2014
Kind
B2
Abstract

The polycarbonate resin of the invention includes a first structural unit derived from a dihydroxy compound represented by a general formula (1), a second structural unit derived from a dihydroxy compound represented by a general formula (2), and a third structural unit derived from at least one dihydroxy compound selected from the group consisting of a dihydroxy compound represented by a general formula (3), a dihydroxy compound represented by a general formula (4), a dihydroxy compound represented by a general formula (5), and a dihydroxy compound represented by a general formula (6), and in which the first structural unit derived from a dihydroxy compound represented by the general formula (1) accounts for 18% by mole or more of the polycarbonate resin. The above general formulae (1) to (6) are described in the specification of the present application.

Claims (31)

1. A transparent film having a birefringence of more than 0.001, comprising:

a polycarbonate resin which comprises:

a first structural unit derived from a dihydroxy compound represented by a general formula (1);

a second structural unit derived from a dihydroxy compound represented by a general formula (2); and

a third structural unit derived from at least one, a dihydroxy compound represented by general formula (5)

wherein the dihydroxy compound represented by the general formula (1) is 9,9-[4-(2-hydroxyethoxy)phenyl]fluorene,

wherein the first structural unit accounts for 18% by mole or more of the polycarbonate resin, and

wherein the polycarbonate resin has a reduced viscosity of 0.30 dL/g or higher

wherein the general formula (1), R 1 to R 4 each independently represent a hydrogen atom, a substituted or unsubstituted alkyl group having 1-20 carbon atoms, a substituted or unsubstituted cycloalkyl group having 6-20 carbon atoms, or a substituted or unsubstituted aryl group having 6-20 carbon atoms, X represents a substituted or unsubstituted alkylene group having 2-10 carbon atoms, a substituted or unsubstituted cycloalkylene group having 6-20 carbon atoms, or a substituted or unsubstituted arylene group having 6-20 carbon atoms, and m and n each independently are an integer of 0-5;

wherein the general formula (3), R 5 represents a substituted or unsubstituted, monocyclic cycloalkylene group having 4-20 carbon atoms;

wherein the general formula (4), R 6 represents a substituted or unsubstituted, monocyclic cycloalkylene group having 4-20 carbon atoms;

wherein the general formula (5), R 7 represents a substituted or unsubstituted alkylene group having 2-10 carbon atoms, and p is an integer of 2 to 15;

wherein the general formula (6), R 11 represents either an alkyl group having 2-20 carbon atoms or the group represented by a formula (7).

2. The transparent film according to claim 1 , wherein the transparent film has been stretched at least in one direction.

3. The transparent film according to claim 1 , wherein the transparent film has a refractive index as measured with sodium D-line (589 nm) in the range of 1.57 to 1.62.

4. The transparent film according to claim 1 , wherein the transparent film satisfies expression (5),

0.5 ≦R 450 /R 550≦1.0  (5)

wherein the equation (5), R450 represents a retardation measured at a wavelength of 450 nm and R550 represents a retardation measured at a wavelength of 550 nm.

5. The transparent film according to claim 1 , wherein the transparent film has a thickness of 80 μm or less.

6. The transparent film according to claim 1 , wherein the transparent film satisfies one of expressions (6) to (8);

nx>ny=nz   (6)

nx>ny>nz   (7)

nx>nz>ny   (8)

wherein nx and ny represent refractive indexes in two in-plane directions, nz represents a refractive index in a thickness-direction of the transparent film.

7. The transparent film according to claim 1 , wherein the transparent film satisfies expressions (9) and (10);

NZ= ( nx−nz )/( nx−ny )=0.2 to 8  (9)

Δ nd =( nx−ny )· d= 30 to 400 nm  (10)

wherein nx and ny represent refractive indexes in two in-plane directions, nz represents a refractive index in a thickness-direction, and d represents a thickness of the transparent film.

8. The transparent film according to claim 1 , wherein the transparent film has a water absorption higher than 1.0% by weight.

9. The transparent film according to claim 1 , wherein the transparent film has a photoelastic coefficient of 40×10 −12 Pa −1 or less.

10. A polarizing plate comprising the transparent film according to claim 1 and a polarizer thereon.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MITSUBISHI RAYON CO., LTD.
To: MITSUBISHI CHEMICAL CORPORATION
Reel/Frame 043750/0834 →
MERGER Recorded Sep 4, 2017
From: MITSUBISHI CHEMICAL CORPORATION
To: MITSUBISHI RAYON CO., LTD.
Reel/Frame 043750/0207 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 20, 2012
From: TANAKA, TOMOHIKO; YOKOGI, MASASHI; MURAKAMI, NAO; IIDA, TOSHIYUKI
To: MITSUBISHI CHEMICAL CORPORATION; NITTO DENKO CORPORATION
Reel/Frame 028812/0399 →
Priority Claims (3)
JP 2009-262011 · Nov 17, 2009 · national
JP 2010-121984 · May 27, 2010 · national
JP 2010-149798 · Jun 30, 2010 · national
Continuity (2)
Continuation PCTJP2010070390 · Nov 16, 2010
Related Publication 20120308796A1 · Dec 6, 2012