IP Library Granted Patent US 9,018,809
Granted Patent B2
US 9,018,809 · App. 13/474,415 · Granted Apr 28, 2015

Integrated motor drive and battery charging system

Inventors: Wally Ewald Rippel (Altadena, CA); Scott Garret Berman (Los Angeles, CA)
Assignee: AeroVironment, Inc.
H02J7/045B60L11/1816B60L2220/54Y02T10/7088Y02T10/7005Y02T10/641Y02T90/121Y02T90/14
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Quick Facts
Patent No.
US 9,018,809
App. No.
13/474,415
Granted
Apr 28, 2015
Kind
B2
Abstract

In one possible embodiment, a motor charging system for connection with a battery is provided having a rotor and a stator. The stator has delta H-bridge connected windings. The delta H-bridge includes an inverter at one side and a switching means at another side with each winding being connected between inverter pole switches and switching means pole switches. An A/C power port is connected to the windings such that when the switching means is off the A/C power port is connected to the battery bus via the windings and the inverter.

Claims (25)

1. An integrated power conversion system for a vehicle, the integrated motor power conversion system comprising:

a) a rotor;

b) a stator comprising windings connected together connected at a neutral node;

c) an inverter connected between a battery bus and the windings;

d) single phase A/C power connector; and

e) switches connected in the windings so as to be capable of disconnecting two of the windings from the neutral node and connecting the two windings to the single phase A/C power connector.

2. The system of claim 1 , further comprising a means to inhibit rotor movement during recharge.

3. The system of claim 2 , wherein the means to inhibit rotor movement comprises a rotor blocking mechanism.

4. The system of claim 2 , wherein the means to inhibit rotor movement comprises a means to withdraw the rotor from within the stator.

5. The system of claim 2 , wherein the means to inhibit rotor movement comprises a means to open circuit the rotor.

6. The system of claim 5 , wherein the rotor is a squirrel cage rotor comprising shorting rings, and wherein the means to inhibit rotor movement comprises a means to open circuit the shorting rings.

7. The system of claim 2 , wherein the means to inhibit rotor movement comprises a means to inhibit coupling between the stator and the rotor.

8. The system of claim 7 , wherein the means to inhibit coupling between the stator and the rotor comprises a shield between the stator and the rotor.

9. The system of claim 7 , wherein the means to inhibit coupling between the stator and the rotor comprises a conductive sleeve.

10. An integrated power conversion system for a vehicle, the integrated power conversion system comprising:

a) a rotor;

b) a stator comprising windings connected together connected at a neutral node;

c) an inverter between a battery bus and the stator;

d) an A/C power connector;

e) switches connected in the windings so as to be capable of disconnecting the windings from the neutral node and connecting the windings to the A/C power connector for battery charging through the winding; and

f) a motor casing means for inhibiting capacitive charging of the vehicle by the motor during battery charging.

11. The system of claim 10 , wherein the motor casing means for inhibiting capacitive charging of the vehicle comprises a motor casing comprising a non-conducting material.

12. The system of claim 10 , wherein the motor casing means for inhibiting capacitive charging of the vehicle comprises a non-conductive motor mounts.

13. The system of claim 10 further comprising a non-conductive rotor shaft.

14. The system of claim 10 further comprising a non-conductive rotor shaft coupling.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS, INC.
To: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
Reel/Frame 074858/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: WEBASTO CHARGING SYSTEMS SHELF HOLDING GERMANY GMBH
To: AMPURE GERMAN HOLDING GMBH
Reel/Frame 074858/0122 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 13, 2026
From: AMPURE GERMAN HOLDING GMBH
To: AMPURE CHARGING SYSTEMS, INC.
Reel/Frame 074858/0169 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2018
From: AEROVIRONMENT, INC.
To: WEBASTO CHARGING SYSTEMS, INC.
Reel/Frame 046970/0124 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 26, 2015
From: BERMAN, SCOTT GARRET
To: AEROVIRONMENT, INC.
Reel/Frame 035269/0046 →
EMPLOYMENT AGREEMENT-PATENT AND CONFIDENTIALITY AGREEMENT Recorded Mar 26, 2015
From: RIPPEL, WALLY E.
To: AEROVIRONMENT, INC.
Reel/Frame 035316/0790 →
Continuity (3)
Continuation PCTUS2010057057 · Nov 17, 2010
Provisional Application 61262117 · Nov 17, 2009
Related Publication 20130069492A1 · Mar 21, 2013