Cutting elements for earth-boring tools, earth-boring tools including such cutting elements, and related methods
View Patent ↗Cutting elements for earth-boring tools include one or more recesses and/or one or more protrusions in a cutting face of a volume of superabrasive material. The superabrasive material may be disposed on a substrate. The cutting face may be non-planar. The recesses and/or protrusions may include one or more linear segments. The recesses and/or protrusions may comprise discrete features that are laterally isolated from one another. The recesses and/or protrusions may have a helical configuration. The volume of superabrasive material may comprise a plurality of thin layers, at least two of which may differ in at least one characteristic. Methods of forming cutting elements include the formation of such recesses and/or protrusions in and/or on a cutting face of a volume of superabrasive material. Earth-boring tools include such cutting elements, and methods of forming earth-boring tools include attaching such a cutting element to a tool body.
1. A shaped cutting element for an earth-boring tool, comprising:
a substrate;
a volume of superabrasive material disposed on the substrate, the volume of superabrasive material having a non-planar front cutting face, the non-planar front cutting face having a pointed configuration including a conical lateral side surface and a domed end, the substrate being a cylinder having a maximum diameter less than a maximum diameter of the volume of superabrasive material, an entire interface between the substrate and the volume of superabrasive material located rearward of the conical lateral side surface of the non-planar front cutting face of the volume of superabrasive material along a central axis of the shaped cutting element; and
at least one recess extending into the conical lateral side surface of the non-planar cutting face of the volume of superabrasive material from the front cutting face.
2. The shaped cutting element of claim 1 , wherein the at least one recess extending into the conical lateral side surface has an annular configuration extending at least substantially entirely around the central axis of the shaped cutting element.
3. The shaped cutting element of claim 1 , wherein the conical lateral side surface and the domed end define the front cutting face of the shaped cutting element.
4. The shaped cutting element of claim 1 , wherein the at least one recess extending into the volume of superabrasive material from the front cutting face comprises a first recessed surface and a second recessed surface defined in the conical lateral side surface of the volume of superabrasive material.
5. The shaped cutting element of claim 4 , wherein each of the first recessed surface and the second recessed surface is arcuate and concave.
6. The shaped cutting element of claim 4 , wherein each of the first recessed surface and the second recessed surface extends circumferentially entirely around the cutting element about a central axis of the cutting element.
7. The shaped cutting element of claim 1 , wherein the at least one recess is defined by an arcuate and concave recessed surface.
8. The shaped cutting element of claim 7 , wherein the recessed surface extends circumferentially entirely around the cutting element about a central axis of the cutting element.
9. The shaped cutting element of claim 1 , wherein the at least one recess extends circumferentially entirely around the cutting element about a central axis of the cutting element.