IP Library Granted Patent US 9,248,623
Granted Patent B2
US 9,248,623 · App. 13/478,233 · Granted Feb 2, 2016

Grayscale rendering in 3D printing

Inventors: Nathaniel B. Pettis (Brooklyn, NY); Adam G. Mayer (Brooklyn, NY); Anthony James Buser (Brooklyn, NY)
Assignee: MakerBot Industries, LLC
B32B3/10B29C67/0055B29C67/0088B32B2307/40B32B2559/00Y10T428/24802
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Quick Facts
Patent No.
US 9,248,623
App. No.
13/478,233
Granted
Feb 2, 2016
Kind
B2
Abstract

An additive three-dimensional fabrication process uses multiple build materials with different optical properties (e.g., color, opacity) at different surface depths to achieve grayscale-rendered images on exterior surfaces thereof.

Claims (15)

1. A method comprising:

obtaining a grayscale pattern for an image, the grayscale pattern including a predetermined number of grayscale levels;

determining a pattern for a plurality of two-dimensional layers of a first material and a second material to impart the grayscale pattern onto an exterior surface of an object, the first material being substantially opaque and the second material being substantially translucent, wherein the first material is disposed at various depths beneath the exterior surface corresponding to each of the predetermined number of grayscale levels; and

fabricating the object with the plurality of two-dimensional layers using a three-dimensional printing process to apply the first material and the second material according to the pattern.

2. The method of claim 1 wherein the image is a digital photograph.

3. The method of claim 1 wherein the predetermined number of grayscale levels includes three, four, or five grayscale levels.

4. The method of claim 1 wherein the first material is a black build material.

5. The method of claim 1 wherein the second material is a white build material.

6. The method of claim 1 wherein the exterior surface is a z-axis top or bottom surface of the object.

7. The method of claim 1 wherein the exterior surface is a sidewall of the object.

8. The method of claim 1 wherein fabricating the object includes extruding successive layers of material in two-dimensional patterns derived from a computer model of the object.

9. The method of claim 1 wherein the first material includes a colored material having at least one of a red color, a blue color, and a green color.

10. The method of claim 1 wherein the first material includes a colored material having at least one of a cyan color, a magenta color, a yellow color, and a black.

11. The method of claim 9 further comprising a third material having a color different from the colored material.

12. The method of claim 1 wherein obtaining the grayscale pattern includes receiving the image in a digital image format and converting the image to a grayscale image conforming to the predetermined number of grayscale levels.

Assignments (3)
ADDRESS CHANGE Recorded Oct 8, 2013
From: MAKERBOT INDUSTRIES, LLC
To: MAKERBOT INDUSTRIES, LLC
Reel/Frame 031377/0799 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME TO MAKERBOT INDUSTRIES, LLC PREVIOUSLY RECORDED ON REEL 028436 FRAME 0139. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 1, 2012
From: PETTIS, NATHANIEL B.; MAYER, ADAM G.; BUSER, ANTHONY JAMES
To: MAKERBOT INDUSTRIES, LLC
Reel/Frame 029059/0387 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2012
From: PETTIS, NATHANIEL B.; MAYER, ADAM G.; BUSER, ANTHONY JAMES
To: MAKERBOT INDUSTRIES
Reel/Frame 028436/0139 →
Continuity (2)
Provisional Application 61547132 · Oct 14, 2011
Related Publication 20130095302A1 · Apr 18, 2013