Colored resin particles, manufacturing method of the colored resin particles and toner for electrostatically charged image development
View Patent ↗Colored resin particles, each includes: a resin; and a colorant, wherein a value of average equivalent circle diameter A (μm) of the colored resin particles is 3≦A≦6, an average degree of circularity B of the colored resin particles satisfies the following expression (1), and 0.990−0.0083 A≦B ≦1.021−0.0117 A (1) a cumulative number frequency of particles which have degrees of circularity of less than 0.9 in the colored resin particles is 1% or less.
1. A manufacturing method of colored resin particles, the method comprising:
preparing a reactor that includes a first channel, a second channel, a first confluent channel where the first channel and the second channel converge and a temperature control unit that controls a temperature of the first confluent channel;
feeding a coagulated particle dispersion containing coagulated particles that contain resin particles and a colorant to the first channel;
stopping growth of coagulation of the coagulated particles by feeding a liquid containing a coagulation stopper from the second channel; and
coalescing the coagulated particles by heating the first confluent channel.
2. The manufacturing method according to claim 1 ,
wherein a laminar flow is formed at the first confluent channel at least in the stopping of the growth of coagulation.
3. The manufacturing method according to claim 1 ,
wherein the coagulated particle dispersion is fed so as not to be in contact with an inner wall of the first confluent channel.
4. The manufacturing method according to claim 1 ,
wherein a sheath flow is formed between an inner wall of the first confluent channel and a mixed solution of the coagulated particle dispersion and the liquid containing the coagulation stopper.
5. The manufacturing method according to claim 1 ,
wherein an inner wall of the first channel and an inner wall of the first confluent channel are not continuously formed.
6. The manufacturing method according to claim 1 ,
wherein a peripheral channel diameter of the first confluent channel is larger than a channel diameter of the first channel.
7. The manufacturing method according to claim 1 ,
wherein a ratio of a quantity of flow of a liquid fed to the first channel and a quantity of flow of a liquid fed to the second channel is 1/0.3 to 1/100.
8. The manufacturing method according to claim 1 ,
wherein the temperature control unit is a microwave applicator.
9. The manufacturing method according to claim 1 ,
wherein the reactor further includes a control unit of quantity of flow that varies a quantity of flow to be fed.
10. The manufacturing method according to claim 9 ,
wherein the control unit of quantity of flow is provided on a feeding port side of a liquid.
11. The manufacturing method according to claim 1 ,
wherein a main component of liquid components in the coagulated particle dispersion and a main component of liquid components in the liquid containing the coagulation stopper are the same liquid.
12. The manufacturing method according to claim 1 , further comprising:
cooling the coalesced coagulated particles.
13. The manufacturing method according to claim 1 ,
wherein the reactor further includes a third channel and a second confluent channel where the first confluent channel and the third channel converge, and
the manufacturing method further comprises:
feeding a liquid containing a shape controlling agent from the third channel; and
heating the second confluent channel.
14. The manufacturing method according to claim 13 ,
wherein the coagulated particle dispersion fed from the first channel and a liquid fed from at least one of the second channel and the third channel form a concentric circle flow with the coagulated particle dispersion as a center of the concentric circle flow.
15. The manufacturing method according to claim 13 ,
wherein a ratio of a quantity of flow of a liquid fed to the first channel and a quantity of flow of a liquid fed to the third channel is 1/0.3 to 1/100.