IP Library Granted Patent US 9,054,256
Granted Patent B2
US 9,054,256 · App. 13/480,393 · Granted Jun 9, 2015

Tunneling-junction solar cell with copper grid for concentrated photovoltaic application

Inventors: Jianming Fu (Palo Alto, CA); Zheng Xu (Pleasanton, CA); Jiunn Benjamin Heng (San Jose, CA); Chentao Yu (Sunnyvale, CA)
Assignee: SolarCity Corporation
H01L31/0747H01L31/1804Y02E10/52Y02E10/547H01L31/022433H01L31/054
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,054,256
App. No.
13/480,393
Granted
Jun 9, 2015
Kind
B2
Abstract

One embodiment of the present invention provides a photovoltaic module. The photovoltaic module includes an optical concentrator and a tunneling-junction solar cell. The tunneling junction solar cell includes a base layer, a quantum-tunneling-barrier (QTB) layer situated above the base layer, an emitter layer, a front-side electrode, and a back-side electrode.

Claims (54)

1. A photovoltaic module, comprising:

an optical concentrator; and

a tunneling-junction solar cell, comprising:

a crystalline silicon base layer,

a first dielectric quantum-tunneling-barrier layer positioned on and in direct contact with a first surface of the crystalline silicon base layer,

a second dielectric quantum-tunneling-barrier layer positioned on and in direct contact with a second surface of the crystalline silicon base layer,

an amorphous silicon based emitter layer,

a first electrode positioned on a first side of the crystalline silicon base layer, and

a second electrode positioned on a second side of the crystalline silicon base layer.

2. The photovoltaic module of claim 1 , wherein the quantum-tunneling-barrier layers comprise at least one of:

silicon oxide (SiO x );

hydrogenated SiO x ;

silicon nitride (SiN x );

hydrogenated SiN x ;

aluminum oxide (AlO x );

silicon oxynitride (SiON); and

hydrogenated SiON.

3. The photovoltaic module of claim 1 , wherein the emitter layer comprises at least one of:

amorphous-Si (a-Si); and

amorphous-SiC (a-SiC).

4. The photovoltaic module of claim 1 , wherein the first electrode includes a metal grid comprising at least one of: Cu and Ni.

5. The photovoltaic module of claim 4 , wherein the metal grid is formed using a plating technique.

6. The photovoltaic module of claim 1 , wherein the first electrode includes a metal grid line having a curved surface, thereby allowing incident light hitting the curved surface to be reflected downward.

7. The photovoltaic module of claim 1 , wherein the tunneling-junction solar cell further comprises a surface field layer, and wherein the surface field layer includes at least one of: amorphous-Si (a-Si) and amorphous-SiC (a-SiC).

8. The photovoltaic module of claim 1 , wherein the emitter layer is positioned between the crystalline silicon base layer and the second electrode, and wherein the tunneling-junction solar cell further comprises a transparent conductive oxide layer positioned between the emitter layer and the second electrode.

9. The photovoltaic module of claim 1 , wherein the crystalline silicon base layer comprises at least one of:

a monocrystalline silicon wafer; and

an epitaxially grown crystalline-Si (c-Si) thin film.

10. A photovoltaic system, comprising:

an optical module configured to concentrate received sunlight; and

a solar cell module, comprising:

a multilayer semiconductor structure, wherein the multilayer semiconductor structure further comprises a crystalline silicon base layer, a first dielectric quantum-tunneling-barrier layer positioned on and in direct contact with a first surface of the crystalline silicon base layer, a second dielectric quantum-tunneling-barrier layer positioned on and in direct contact with a second surface of the crystalline silicon base layer, and an emitter layer;

a first electrode comprising a metal grid positioned on a first side of the multilayer semiconductor structure, wherein the metal grid includes at least one of: Cu and Ni, and

a second electrode positioned on a second side of the multilayer semiconductor structure.

11. The photovoltaic system of claim 10 , wherein the metal grid is formed using a plating technique.

12. The photovoltaic system of claim 10 , wherein the metal grid includes a metal grid line having a curved surface, thereby allowing incident light hitting the curved surface to be reflected downward.

13. The photovoltaic system of claim 10 , wherein the crystalline silicon base layer comprises at least one of:

a monocrystalline silicon wafer; and

an epitaxially grown crystalline-Si (c-Si) thin film.

14. The photovoltaic system of claim 10 , wherein the quantum-tunneling-barrier layers comprise at least one of:

silicon oxide (SiO x );

hydrogenated SiO x ;

silicon nitride (SiN x );

hydrogenated SiN x ;

aluminum oxide (AlO x );

silicon oxynitride (SiON); and

hydrogenated SiON.

15. The photovoltaic system of claim 10 , wherein the emitter layer comprises at least one of:

amorphous-Si (a-Si); and

amorphous-SiC (a-SiC).

16. The photovoltaic system of claim 10 , wherein the multilayer semiconductor structure further comprises a surface field layer, and wherein the surface field layer includes at least one of: amorphous-Si (a-Si) and amorphous-SiC (a-SiC).

17. The photovoltaic system of claim 10 , wherein the emitter layer is positioned between the crystalline silicon base layer and the second electrode, and wherein the multilayer semiconductor structure further comprises a transparent conductive oxide layer positioned between the emitter layer and the second electrode.

18. The photovoltaic module of claim 7 , wherein the surface field layer is positioned between the first dielectric quantum-tunneling-barrier layer and the first electrode.

19. The photovoltaic system of claim 16 , wherein the surface field layer is positioned between the first dielectric quantum-tunneling-barrier layer and the first electrode.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2021
From: SOLARCITY CORPORATION
To: TESLA, INC.
Reel/Frame 056172/0062 →
MERGER AND CHANGE OF NAME Recorded Mar 3, 2016
From: SILEVO, INC.; SUNFLOWER ACQUISITION LLC
To: SILEVO, LLC
Reel/Frame 037888/0308 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2015
From: SILEVO LLC
To: SOLARCITY CORPORATION
Reel/Frame 035559/0179 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 30, 2012
From: FU, JIANMING; XU, ZHENG; HENG, JIUNN BENJAMIN; YU, CHENTAO
To: SILEVO, INC.
Reel/Frame 028292/0461 →
Continuity (2)
Provisional Application 61492752 · Jun 2, 2011
Related Publication 20120305060A1 · Dec 6, 2012