Systems and methods that use magnetic field sensors to identify positions of a gear shift lever
View Patent ↗A system and an associated method provide an ability to sense, with a magnetic field sensor, a position of a plurality of gears (and neutral) selected by a gear shift lever of a vehicle. In some embodiments, the system and method use a ferromagnetic target having features, positions of which can be sensed by the magnetic field sensor. In other embodiments, the system and method use a magnet having features and characteristics that can be sensed by the magnetic field sensor.
1. A system for identifying a position of a gear shift lever, comprising:
a magnetic field sensor comprising two or more magnetic field sensing elements, the two or more magnetic field sensing elements configured to generate two or more magnetic field signals in response to a sensed magnetic field influenced by a relative position between the magnetic field sensor and a target, the target comprising a ferromagnetic target, the target disposed proximate to the magnetic field sensor, wherein at least one of the magnetic field sensor or the target is configured to couple to the gear shift lever, the gear shift lever configured to move to select from among a plurality of gears, wherein the other one of the magnetic field sensor or the target is configured to couple to a structure stationary with respect to the gear shift lever, wherein the target comprises:
selected characteristics such that the two or more magnetic field signals have different respective magnetic field signal values when the gear shift lever selects different ones of the plurality of gears, wherein the magnetic field sensor further comprises:
an electronic circuit coupled to receive the two or more magnetic field signals, wherein positions of the two or more magnetic field sensing elements within the magnetic field sensor are selected as predetermined positions to result in the electronic circuit being operable to generate an output signal indicative of selected ones of the plurality of gears selected by the gear shift lever; and
a back-biasing magnet, the two or more magnetic field sensing elements disposed between the back-biasing magnet and the target, the back-biasing magnet for generating the sensed magnetic field.
2. The system of claim 1 , and wherein the selected characteristics comprise a selected shape, comprising:
a plurality of features, different ones of the plurality of features corresponding to different ones of the plurality of gears, wherein different ones of the plurality of features are disposed at different respective positions on the ferromagnetic target such that the magnetic field sensor is proximate to different ones of the plurality of features and distal from other ones of the plurality of features when the gear shift lever is moved to different respective positions associated with different respective gears, wherein the two or more magnetic field signals have different magnetic field signal values when the gear shift lever selects different respective gears.
3. The system of claim 2 , wherein the selected shape further comprises a curve of the ferromagnetic target about at least one axis.
4. The system of claim 2 , wherein the ferromagnetic target comprises:
three plates comprised of a ferromagnetic material, and
two channels free of ferromagnetic material separating the three ferromagnetic plates, wherein the two channels have respective shapes that correspond to two respective sets of gears from among the plurality of gears.
5. The system of claim 4 , wherein the two channels comprise:
a plurality of wider channel portions proximate to a plurality of narrower channel portions, the wider or narrower portions having shapes and positions selected to magnetically interact in different ways with the at least two magnetic field sensing elements when the gear shift lever selects different respective gears.
6. The system of claim 5 , wherein the at least two magnetic field sensing elements comprise at least two planar Hall elements.
7. The system of claim 6 , wherein the ferromagnetic target further comprises a plurality of projecting features projecting above a major surface of the ferromagnetic target.
8. The system of claim 7 , wherein the at least two magnetic field sensing elements further comprise at least one of a vertical Hall element or a magnetoresistance element, wherein the vertical Hall element or the magnetoresistance element are responsive to proximity of ones of the plurality of projecting features.
9. The system of claim 1 , wherein the selected characteristics comprise a selected shape, and wherein the selected shape comprises a plurality of projecting features projecting above a major surface of the ferromagnetic target.
10. The system of claim 9 , wherein the at least two magnetic field sensing elements comprise at least one of a vertical Hall element or a magnetoresistance element, wherein the vertical Hall element or the magnetoresistance element are responsive to proximity of ones of the plurality of projecting features.
11. The system of claim 1 , wherein the selected characteristics comprise a selected shape, and wherein the selected shape comprises a pyramid shape having a plurality of sides.
12. The system of claim 11 , wherein the magnetic field sensor has different relative distances to different ones of the plurality of sides when the gear shift lever is moved to positions associated with different respective gears, wherein the two or more magnetic field signals have different respective magnetic field signal values when the gear shift lever selects different gears.
13. The system of claim 1 , wherein the electronic circuit comprises:
a memory device configured to store a logic table having different logic values associated with each different one of the plurality of gears; and
a processor, wherein the processor is configured to process the at least two magnetic field signals and to compare values of the at least two magnetic field signals with the logic table to generate the output signal indicative of selected ones of the plurality of gears selected by the gear shift lever.
14. The system of claim 13 , wherein the processor is further configured to identify a gear change and to use the logic table to anticipate a next gear before the next gear is achieved.
15. The system of claim 1 , Wherein the electronic circuit comprises:
a memory device configured to store a rules table having a different rule or a different set of rules associated with each different one of the plurality of gears; and
a processor, wherein the processor is configured to process differences between values of the at least two magnetic field signals and to compare the differences with the rules table to generate the output signal indicative of selected ones of the plurality of gears selected by the gear shift lever.
16. The system of claim 15 , wherein the rules table comprises a plurality of threshold relationships between a respective plurality of threshold values and a respective plurality of the differences.
17. The system of claim 16 , wherein each one of the plurality of threshold values is predetermined.
18. The system of claim 16 , wherein each one of the plurality of threshold values is adaptively determined during operation of the system.
19. The system of claim 18 , wherein the processor is further configured to identify a respective characteristic value of each one of the differences, wherein the processor is further configured to adaptively determine the plurality of threshold values in accordance with characteristic values.
20. The system of claim 19 , wherein the characteristic values correspond to respective peak values of the each one of the differences.
21. The system of claim 18 , wherein the processor is configured to process selected ones of the differences in accordance with respective selected ones of the gears, wherein the processor is further configured to identify a respective characteristic value of each one of the differences, wherein the processor is further configured to adaptively determine the plurality of threshold values in accordance with characteristic values.
22. The system of claim 21 , wherein the characteristic values correspond to respective peak values of the each one of the differences.
23. The system of claim 22 , wherein the processor is further configured to identify a gear change and to use the rules table to anticipate a next gear before the next gear is achieved.
24. A system for identifying a position of a gear shift lever, comprising:
a magnetic field sensor comprising two or more magnetic field sensing elements, the two or more magnetic field sensing elements configured to generate two or more magnetic field signals in response to a sensed magnetic field influenced by a relative position between the magnetic field sensor and a target, the target comprising a magnet, the target disposed proximate to the magnetic field sensor, wherein at least one of the magnetic field sensor or the target is configured to couple to the gear shift lever, the gear shift lever configured to move to select from among a plurality of gears, wherein the other one of the magnetic field sensor or the target is configured to couple to a structure stationary with respect to the gear shift lever, wherein the target comprises:
selected characteristics such that the two or more magnetic field signals have different respective magnetic field signal values when the gear shift lever selects different ones of the plurality of gears, wherein the magnetic field sensor further comprises:
an electronic circuit coupled to receive the two or more magnetic field signals and configured to identify an angle of the sensed magnetic field relative to the magnetic field sensor and configured to generate, in accordance with the identified angle, and output signal indicative of selected ones of the plurality of gears selected by the gear shift lever, wherein the two or more magnetic field sensing elements comprise a plurality of vertical Hall elements arranged in a circle or a plurality of magnetoresistance elements arranged in a circle.
25. The system of claim 24 , wherein the magnet comprises a permanent magnet.
26. The system of claim 25 , wherein the permanent magnet is comprised of a uniform rare earth material or a ferrite material.
27. The system of claim 25 , wherein the selected characteristics comprise a selected shape comprising a disk shape and the permanent magnet has a north pole and a south pole.
28. The system of claim 24 , wherein the two or more magnetic field sensing elements comprise the plurality of vertical Hall elements arranged in the circle, and wherein the plurality of vertical Hall elements is arranged as a circular vertical Hall (CVH) sensing-element upon a substrate.
29. The system of claim 28 , wherein the magnet comprises a permanent magnet.
30. The system of claim 29 , wherein the permanent magnet is comprised of a uniform rare earth material or a ferrite material.
31. The system of claim 29 , wherein the selected characteristics comprise a selected shape comprising a disk shape and the permanent magnet has a north pole and a south pole.
32. A method of identifying a position of a gear shift lever, comprising:
providing a magnetic field sensor comprising two or more magnetic field sensing elements, the two or more magnetic field sensing elements configured to generate two or more magnetic field signals in response to a sensed magnetic field;
providing a target comprising a ferromagnetic target proximate to the magnetic field sensor, the sensed magnetic field influenced by a relative position between the magnetic field sensor and the target;
coupling at least one of the magnetic field sensor or the target to the gear shift lever, the gear shift lever configured to move to select from among a plurality of gears;
coupling the other one of the magnetic field sensor or the target to a structure stationary with respect to the gear shift lever, wherein the target comprises:
selected characteristics such that the two or more magnetic field signals have different respective magnetic field signal values when the gear shift lever selects different ones of the plurality of gears, wherein the method further comprises:
selecting predetermined positions of the two or more magnetic field sensing elements within the magnetic field sensor;
generating an output signal indicative of selected ones of the plurality of gears selected by the gear shift lever, wherein the providing the magnetic field sensor further comprises providing a back-biasing magnet, the two or more magnetic field sensing elements disposed between the back-biasing magnet and the target, the back-biasing magnet for generating the sensed magnetic field.
33. The method of claim 32 , wherein the selected characteristics comprise a selected shape, wherein the selected shape comprises:
a plurality of features, different ones of the plurality of features corresponding to different ones of the plurality of gears, wherein different ones the plurality of features are disposed at different respective positions on the ferromagnetic target such that the magnetic field sensor is proximate to different ones of the plurality of features and distal from other ones of the plurality of features when the gear shift lever is moved to different respective positions associated with different respective gears, wherein the two or more magnetic field signals have different magnetic field signal values when the gear shift lever selects different respective gears.
34. The method of claim 33 , wherein the selected shape further comprises a curve of the ferromagnetic target about at least one axis.
35. The method of claim 33 , wherein the ferromagnetic target comprises:
three plates comprised of a ferromagnetic material, and
two channels free of ferromagnetic material separating the three ferromagnetic plates, wherein the two channels have respective shapes that correspond to two respective sets of gears from among the plurality of gears.
36. The method of claim 35 , wherein the two channels comprise:
a plurality of wider channel portions proximate to a plurality of narrower channel portions, the wider or narrower portions having shapes and positions selected to magnetically interact in different ways with the at least two magnetic field sensing elements when the gear shift lever selects different respective gears.
37. The method of claim 35 , wherein the at least two magnetic field sensing elements comprise at least two planar Hall elements.
38. A method of identifying a position of a gear shift lever, comprising:
providing a magnetic field sensor comprising two or more magnetic field sensing elements, the two or more magnetic field sensing elements configured to generate two or more magnetic field signals in response to a sensed magnetic field;
providing a target comprising a magnet proximate to the magnetic field sensor, the sensed magnetic field influenced by a relative position between the magnetic field sensor and the target;
coupling at least one of the magnetic field sensor or the target to the gear shift lever, the gear shift lever configured to move to select from among a plurality of gears;
coupling the other one of the magnetic field sensor or the target to a structure stationary with respect to the gear shift lever, wherein the target comprises:
selected characteristics such that the two or more magnetic field signals have different respective magnetic field signal values when the gear shift lever selects different ones of the plurality of gears, wherein the method further comprises:
identifying an angle of the sensed magnetic field relative to the magnetic field sensor; and
generating, in accordance with the identified angle, and output signal indicative of selected ones of the plurality of gears selected by the gear shift lever, wherein the two or more magnetic field sensing elements comprise a circular vertical Hall (CVH) sensing element.
39. The method of claim 32 , wherein the generating the output signal comprises:
storing a logic table having different logic values associated with each different one of the plurality of gears; and
processing, with a processor, the at least two magnetic field signals; and
comparing, with the processor, values of the at least two magnetic field signals with the logic table to generate the output signal indicative of selected ones of the plurality of gears selected by the gear shift lever.
40. The method of claim 39 , wherein the comparing values further comprises:
using the logic table to anticipate a next gear before the next gear is achieved.
41. The method of claim 32 , wherein the generating the output signal comprises:
storing a rules table having a different rule or a different set of rules associated with each different one of the plurality of gears;
processing, with a processor, differences between values of the at least two magnetic field signals; and
comparing, with the processor, the differences with the rules table to generate the output signal indicative of selected ones of the plurality of gears selected by the gear shift lever.
42. The method of claim 41 , wherein the rules table comprises a plurality of threshold relationships between a respective plurality of threshold values and a respective plurality of the differences.
43. The method of claim 42 , wherein each one of the plurality of threshold values is predetermined.
44. The method of claim 42 , wherein each one of the plurality of threshold values is adaptively determined during operation of the method.
45. The method of claim 44 , wherein the generating the output signal farther comprises:
identifying, with the processor, a respective characteristic value of each one of the differences; and
adaptively determining, with the processor, the plurality of threshold values in accordance with characteristic values.
46. The method of claim 45 , wherein the characteristic values correspond to respective peak values of the each one of the differences.
47. The method of claim 44 , wherein the generating the output signal further comprises:
processing, with the processor, selected ones of the differences between values of the at least two magnetic field signals in accordance with respective selected ones of the gears;
identifying, with the processor, a respective characteristic value of each one of the differences associated with each one of the gears; and
adaptively determining, with the processor, the plurality of threshold values in accordance with characteristic values.
48. The method of claim 47 , Wherein the characteristic values correspond to respective peak values of each one of the differences.