IP Library Granted Patent US 8,722,767
Granted Patent B2
US 8,722,767 · App. 13/498,916 · Granted May 13, 2014

Anticorrosion coating composition, an anticorrosion film and an anticorrosive article

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Quick Facts
Patent No.
US 8,722,767
App. No.
13/498,916
Granted
May 13, 2014
Kind
B2
Abstract

A coating composition, an anticorrosion film formed by the composition, as well as an anticorrosive article, are disclosed. The coating composition comprises 1-35% by weight of one or more fluoropolymer; 1-70% by weight of one or more epoxy resin; 5-70% by weight of one or more polyamideimide; 0-40% by weight an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers; and, based on 100 parts by weight of the above components, 100-400 parts by weight of solvent.

Claims (57)

1. An anticorrosion film comprising, as a weight percent of solids based on the total weight of solids:

(a) 1-35% by weight of one or more fluoropolymer;

(b) 1-70% by weight of one or more epoxy resin;

(c) 5-70% by weight of one or more polyamideimide; and

(d) 1-40% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers.

2. The anticorrosion film of claim 1 , wherein the fluoropolymer is one of: polytetrafluoroethylene, tetrafluoroethylene-hexafluoropropylene copolymer, tetrafluoroethylene-perfluoroalkylvinylether copolymer, ethylene-tetrafluoroethylene copolymer, polyvinyl fluoride, polyvinylidene fluoride, polyhexafluoropropylene, ethylene-hexafluoropropylene copolymer, ethylene-vinyl fluoride copolymer, or any combination thereof.

3. The anticorrosion film of claim 1 , wherein the acrylic polymer comprises polymerized units of (meth)acrylic acid, or C 1-8 alkyl(meth)acrylate, or a combination thereof.

4. The anticorrosion film of claim 1 , comprising, as a weight percent of solids based on the total weight of solids:

3-35% by weight of one or more fluoropolymer;

2-60% by weight of one or more epoxy resin;

6-55% by weight of one or more polyamideimide; and

7-40% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers.

5. The anticorrosion film of claim 1 , comprising, as a weight percent of solids based on the total weight of solids:

8-35% by weight of one or more fluoropolymer;

15-70% by weight of one or more epoxy resin;

6-17% by weight of one or more polyamideimide; and

5-35% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers.

6. The anticorrosion film of claim 1 , comprising, as a weight percent of solids based on the total weight of solids:

10-35% by weight of one or more fluoropolymer;

1-15% by weight of one or more epoxy resin;

17-55% by weight of one or more polyamideimide; and

8-34% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers.

7. The anticorrosion film of claim 1 , further comprising:

1-15% by weight of one or more colorant, pigment or dye; and

0.5-4% by weight of one or more hard fillers.

8. The anticorrosion film of claim 7 , wherein the hard filler is a particulate filler having an average particle size of 1-100 microns and is selected from the group consisting of alumina, silicon carbide, zirconia and sheet-metal.

9. A coating composition comprising, as a weight percent of solids based on the total weight of solids:

(a) 1-35% by weight of one or more fluoropolymer;

(b) 1-70% by weight of one or more epoxy resin;

(c) 5-70% by weight of one or more polyamideimide;

(d) 1-40% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers; and a solubly or dispersibly effective amount of solvent.

10. The coating composition of claim 9 , wherein the fluoropolymer is selected from the group consisting of polytetrafluoroethylene, tetrafluoroethylene-hexafluoropropylene copolymer, tetrafluoroethylene-perfluoroalkylvinylether copolymer, ethylene-tetrafluoroethylene copolymer, polyvinyl fluoride, polyvinylidene fluoride, polyhexafluoropropylene, ethylene-hexafluoropropylene copolymer, ethylene-vinyl fluoride copolymer, or any combination thereof.

11. The coating composition of claim 9 , comprising, as a weight percent of solids based on the total weight of solids:

3-35% by weight of one or more fluoropolymer;

2-60% by weight of one or more epoxy resin;

6-55% by weight of one or more polyamideimide;

7-40% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers; and

solubly or dispersibly effective amount of solvent.

12. The coating composition of claim 9 , comprising, as a weight percent of solids based on the total weight of solids:

8-35% by weight of one or more fluoropolymer;

15-70% by weight of one or more epoxy resin;

6-17% by weight of one or more polyamideimide;

5-35% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers; and

solubly or dispersibly effective amount of a solvent mixture comprising water and non-aqueous solvent.

13. The coating composition of claim 9 , comprising, as a weight percent of solids based on the total weight of solids:

10-35% by weight of one or more fluoropolymer;

1-15% by weight of one or more epoxy resin;

17-55% by weight of one or more polyamideimide;

8-34% by weight of an auxiliary binder consisting of one or more of polyethersulfone, polyphenylene sulfide, polyamide, polyimide, polyether ether ketone, polyetherimide, polyurethane, alkyd resin, polyester, or acrylic polymers; and

a solubly or dispersibly effective amount of non-aqueous solvent.

14. The coating composition of claim 9 , further comprising:

1-15% by weight of one or more colorant, pigment or dye; and

0.5-4% by weight of one or more hard fillers.

15. The coating composition of claim 14 , wherein the hard filler is a particulate filler having an average particle size of 1-100 microns and is selected from the group consisting of alumina, silicon carbide, zirconia and sheet-metal.

16. An article comprising:

(a) a substrate and

(b) the anticorrosion film of claim 1 disposed on said substrate.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Apr 4, 2018
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: THE CHEMOURS COMPANY FC, LLC
Reel/Frame 045845/0913 →
SECURITY INTEREST Recorded Apr 4, 2018
From: THE CHEMOURS COMPANY FC, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 045846/0011 →
SECURITY AGREEMENT Recorded Jun 10, 2015
From: THE CHEMOURS COMPANY FC LLC; THE CHEMOURS COMPANY TT, LLC
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 035839/0675 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2015
From: E. I. DU PONT DE NEMOURS AND COMPANY
To: THE CHEMOURS COMPANY FC, LLC
Reel/Frame 035432/0023 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 14, 2014
From: MAO, XUEPU
To: E. I. DU PONT DE NEMOURS AND COMPANY
Reel/Frame 032436/0344 →