IP Library Granted Patent US 9,546,446
Granted Patent B2
US 9,546,446 · App. 13/503,561 · Granted Jan 17, 2017

Highly functional polyethylene fibers, woven or knit fabric, and cut-resistant glove

Inventors: Yasunori Fukushima (Shiga, JP); Shoji Oda (Shiga, JP); Minoru Masuda (Shiga, JP); Akira Hamano (Shiga, JP); Kunio Nishioka (Shiga, JP)
Assignee: Toyo Boseki Kabushiki Kaisha
D06P3/794D01D5/247D01F1/08D01F6/04D01F8/06D03D1/0041A41D19/01505D06M2101/18Y10T428/2929Y10T428/2978Y10T442/291Y10T442/30Y10T442/40
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Quick Facts
Patent No.
US 9,546,446
App. No.
13/503,561
Granted
Jan 17, 2017
Kind
B2
Abstract

A polyethylene fiber characterized by having an intrinsic viscosity [η] of 0.8 dL/g or more and less than 5 dL/g; being composed of a repeating unit substantially derived from ethylene; having pores formed inside of the fiber; having an average diameter of the pores of ranging from 3 nm to 1 μm when the diameter is measured, by each pore being approximated by a column, at a contact angle of 140 degrees, in a mercury intrusion method; a porosity of the pores of ranging from 1.5% to 20%; and having a tensile strength greater than or equal to 8 cN/dtex.

Claims (23)

1. A polyethylene fiber comprising a polyethylene, wherein

the polyethylene has an intrinsic viscosity [η] of greater than or equal to 0.8 dL/g, and less than 5 dL/g, and substantially contains ethylene as a repeating unit,

the polyethylene fiber comprises pores formed inside of the fiber,

the average diameter of the pores is in the range of from 3 nm to 200 nm when the diameter is measured, by each pore being approximated by a column, at a contact angle of 140 degrees, in a mercury intrusion method,

the porosity of the fiber is in the range of from 1.5% to 15%, and

the polyethylene fiber has a tensile strength greater than or equal to 8 cN/dtex.

2. The polyethylene fiber according to claim 1 , wherein the thermal conductivity in a fiber axis direction at a temperature of 300 K is in the range of from 6 W/mK to 50 W/mK.

3. The polyethylene fiber according to claim 1 , wherein the polyethylene fiber contains an organic substance having a high affinity for a disperse dye and a polyethylene.

4. The polyethylene fiber according to claim 1 , wherein the weight average molecular weight (Mw) of the polyethylene is in the range of from 50,000 to 600,000, and the ratio (Mw/Mn) of the weight average molecular weight to the number average molecular weight (Mn) is less than or equal to 5.0.

5. The polyethylene fiber according to claim 1 , wherein the specific gravity of the polyethylene fiber is greater than or equal to 0.90, and the modulus of the polyethylene fiber is in the range of from 200 cN/dtex to 750 cN/dtex.

6. A dyed polyethylene fiber comprising the polyethylene fiber as defined in claim 3 , wherein the polyethylene fiber is dyed with a disperse dye.

7. The dyed polyethylene fiber according to claim 6 , wherein the evaluation value of a fastness to washing in compliance with JIS L-0844 A-1 or the evaluation value of a fastness to dry cleaning in compliance with JIS L-0860 A-1 of the dyed polyethylene fiber is higher than or equal to grade 3.

8. A covered elastic yarn comprising an elastic fiber being covered by the polyethylene fiber as defined in claim 3 .

9. The polyethylene fiber according to claim 2 , wherein the polyethylene fiber contains an organic substance having a high affinity for a disperse dye and a polyethylene.

10. The polyethylene fiber according to claim 2 , wherein the weight average molecular weight (Mw) of the polyethylene is in the range of from 50,000 to 600,000, and the ratio (Mw/Mn) of the weight average molecular weight to the number average molecular weight (Mn) is less than or equal to 5.0.

11. The polyethylene fiber according to claim 2 , wherein the specific gravity of the polyethylene fiber is greater than or equal to 0.90, and the modulus of the polyethylene fiber is in the range of from 200 cN/dtex to 750 cN/dtex.

12. The polyethylene fiber according to claim 1 , wherein the polyethylene fiber comprises pores inside the fiber that communicate with the surface of the fiber.

13. The polyethylene fiber according to claim 1 , wherein the polyethylene fiber is manufactured by a manufacturing method including a drawing process step, the drawing process step comprising drawing a non-drawn filament comprising the polyethylene at a deformation rate of greater than or equal to 0.05 m/sec.

14. The polyethylene fiber according to claim 3 , wherein the exhaustion rate of the polyethylene fiber is greater than or equal to 17%, and the exhaustion rate is obtained when dyeing is performed at 100° C. at a bath ratio of 1:100 for 90 minutes by using a dye liquor that is prepared to have such a concentration as to contain 0.4 g/L of the disperse dye.

15. The polyethylene fiber according to claim 3 , wherein the organic substance having the high affinity for the disperse dye and the polyethylene contains at least one polyether compound having a molecular weight greater than or equal to 500.

16. The polyethylene fiber according to claim 3 , wherein the proportion of the organic substance to the polyethylene fiber is in the range of from 0.005 mass % to 10.0 mass %.

17. A protective woven/knitted textile comprising, as at least a portion of the protective woven/knitted textile, the polyethylene fiber as defined in claim 3 , wherein the protective woven/knitted textile has an index value of a coup tester of greater than or equal to 3.9.

18. A cut-resistant glove comprising the protective woven/knitted textile as defined in claim 17 .

Assignments (4)
CHANGE OF NAME Recorded Aug 7, 2023
From: TOYO BOSEKI KABUSHIKI KAISHA
To: TOYOBO CO., LTD.
Reel/Frame 064504/0525 →
CHANGE OF ADDRESS Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO CO., LTD.
Reel/Frame 064505/0124 →
DE-MERGER Recorded Aug 7, 2023
From: TOYOBO CO., LTD.
To: TOYOBO MC CORPORATION
Reel/Frame 064505/0803 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 2, 2012
From: FUKUSHIMA, YASUNORI; ODA, SHOJI; MASUDA, MINORU; HAMANO, AKIRA; NISHIOKA, KUNIO
To: TOYO BOSEKI KABUSHIKI KAISHA
Reel/Frame 028140/0191 →
Priority Claims (2)
JP 2009-244846 · Oct 23, 2009 · national
JP 2009-244847 · Oct 23, 2009 · national
Continuity (1)
Related Publication 20120204322A1 · Aug 16, 2012