IP Library Granted Patent US 9,234,303
Granted Patent B2
US 9,234,303 · App. 13/508,785 · Granted Jan 12, 2016

Melt blown fibers of polypropylene compositions

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Quick Facts
Patent No.
US 9,234,303
App. No.
13/508,785
Granted
Jan 12, 2016
Kind
B2
Abstract

Polypropylene composition comprising a polypropylene having a melt flow rate MFR 2 (230° C.) of at least 450 g/10 min and a molecular weight distribution (MWD) of not more than 3.5, a polypropylene having a melt flow rate MFR 2 (230° C.) of equal or below 20 g/10 min, wherein the composition has a melt flow rate MFR 2 (230° C.) of at least 200 g/10 min.

Claims (29)

1. A polypropylene composition (PP-C) comprising:

(a) a polypropylene (A) having

(i) a melt flow rate MFR2 (230° C.) measured according to ISO 1133 of at least 450 g/10 min, and

(ii) a molecular weight distribution (MWD) measured according to ISO 16014 of not more than 3.5, and

(b) a polypropylene (B) having a melt flow rate MFR 2 (230° C.) measured according to ISO 1133 of equal or below 20 g/10 min,

wherein the composition (PP-C) has a melt flow rate MFR 2 (230° C.) measured according to ISO 1133 of at least 200 g/10 min,

wherein the polypropylene (B) is a high melt strength polypropylene (HMS-PP) and the high melt strength polypropylene (HMS-PP) has

(a) a xylene hot insoluble (XHI) of below 1.0 wt. %,

and/or

(b) a xylene cold soluble content (XCS) measured according to ISO 6427 (23° C.) of equal or more than 2.0 wt. %,

and/or

(c) a branching index g′ of less than 1.0, and/or

(d) a melting temperature Tm measured according to ISO 11357-3 of at least 150° C.

2. The polypropylene composition (PP-C) according to claim 1 , wherein the polypropylene (A) has

(a) a weight average molecular weight (Mw) measured according to ISO 16014 of below 85,000 g/mol, and/or

(b) a xylene cold soluble content (XCS) measured according ISO 6427 (23° C.) of not more than 2.5 wt. %, and/or

(c) a Tm measured according to ISO 11357-3 of at least 150° C.

3. The polypropylene composition (PP-C) according to claim 1 , wherein the composition comprises additionally a polypropylene (C) having a melt flow rate MFR 2 (230° C.) measured according to ISO 1133 in the range of 50 to 250 g/10 min.

4. The polypropylene composition (PP-C) according to claim 1 , wherein the composition (PP-C) comprises

(a) 75.0 to 99.5 wt.-% of the polypropylene (A),

(b) 0.5 to 25.0 wt.-% of the polypropylene (B), and

(c) 0 to 15.0 wt.-% of the polypropylene (C),

based on the polypropylenes present in the composition.

5. Melt-blown fiber having an average diameter of not more than 5.0 μm, said fiber comprises, at least of 95 wt.-% of, a polypropylene composition (PP-C) as defined in claim 1 .

6. Melt-blown fiber according to claim 5 , wherein the fiber has been air-cooled.

7. Melt blown web comprising melt blown fibers according to claim 5 .

8. Article comprising a melt blown fiber according to claim 5 , said article is selected from the group consisting of filtration medium, diaper, sanitary napkin, panty liner, incontinence product for adults, protective clothing, surgical drape, surgical gown, and surgical wear.

9. Article according to claim 8 , wherein the article comprises additionally a spunbonded fabric.

10. Process for the preparation of a melt blown web according to claim 5 , wherein a the polypropylene composition (PP-C) has been melt blown by using a melt blown plant having a die with holes of 0.3 to 0.5 mm diameter and 10 to 16 holes per cm.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 28, 2012
From: TYNYS, ANTTI; FIEBIG, JOACHIM; PERRILLAT-COLLOMB, PASCAL
To: BOREALIS AG
Reel/Frame 028463/0467 →