Electrode for use in a lamp
View Patent ↗The invention describes an electrode ( 1 ) for use in a lamp ( 3 ) comprising a quartz glass envelope ( 30 ) enclosing a chamber ( 31 ), which electrode ( 1 ) comprises a tip for extending into the chamber ( 31 ) and base for embedding in a sealed portion ( 33 ) of the quartz glass envelope ( 30 ), characterized in that the base comprises a plurality of essentially smooth concave channels ( 2 ) arranged around the body of the electrode ( 2 ) and wherein the depth (d ch ) of a channel ( 2 ) is preferably at most 8 percent, more preferably at most 5 percent, most preferably at most 3 percent of a diameter (D e ) of the electrode ( 2 ). The invention further describes a method of manufacturing an electrode ( 1 ) for use in a lamp ( 3 ) comprising a chamber ( 11 ) in a quartz glass envelope ( 30 ), which method comprises the step of removing material from the body of the electrode ( 1 ) to form a plurality of channels ( 2 ) around the body of the electrode such that a channel ( 2 ) comprises channel side walls ( 62 ) and an essentially concave channel floor ( 60 ), and such that depth (d ch ) of a channel ( 2 ) is preferably at most 8 percent, more preferably at most 5 percent, most preferably at most 3 percent of a diameter (D e ) of the electrode ( 2 ). The invention also describes a lamp ( 3 ) comprising such electrodes ( 1 ), and a method of manufacturing such a lamp ( 3 ).
1. A lamp comprising a quartz glass envelope enclosing a chamber, the lamp including an electrode, wherein the electrode comprises:
a tip for extending into the chamber; and
a base for embedding in a sealed portion of the quartz glass envelope,
characterized in that the base comprises a plurality of essentially smooth U-shaped concave channels, each channel being arranged circumferentially around a body of the electrode, wherein each channel comprises side walls and a concave channel floor, and wherein the depth (d ch ) of a channel is not greater than 8 percent of a diameter (d e ) of the electrode,
wherein the glass envelope contacts at least some of the channels in the completed lamp, and
wherein the glass envelope includes relief cracks neighboring the base in the completed lamp during manufacturing of the lamp.
2. The lamp according to claim 1 , wherein the ratio of channel width to channel depth is not greater than 8:1.
3. The lamp according to claim 1 , wherein the ratio of channel width to a diameter of the channel floor is not greater than 10:1.
4. The lamp according to claim 1 , wherein, at a transition between the surface of the electrode and a channel, material of the electrode is deposited to form a plurality of brush-like protrusions.
5. The lamp according to claim 1 , wherein, at a transition between the surface of the electrode and a channel, material of the electrode is deposited to form a low ridge with a height of not greater than 20 μm.
6. The lamp according to claim 1 , wherein the plurality of channels comprises a helical channel around the body of the electrode.
7. The lamp according to claim 1 , wherein the base comprises a region treated to comprise a plurality of channels, which channel region is flanked on at least one side by an untreated region in which the surface of the electrode is essentially smooth.
8. The lamp according to claim 1 , wherein the depth of a channel is not greater than 3 percent of a diameter of the electrode.
9. The lamp according to claim 1 , wherein the ratio of channel width to channel depth is not greater than 2:1.
10. The lamp according to claim 1 , wherein the ratio of channel width to a diameter of the channel floor is not greater than 1:1.
11. A lamp comprising
a quartz glass envelope enclosing a chamber and
a pair of electrodes disposed to extend into the chamber from opposite sides, wherein each electrode is partially embedded in a sealed portion of the quartz glass envelope,
wherein each electrode comprises:
a tip for extending into the chamber; and
a base for embedding in a sealed portion of the quartz glass envelope,
characterized in that the base comprises a plurality of essentially smooth U-shaped concave channels, each channel being arranged circumferentially around a body of the electrode, wherein each channel comprises side walls and a concave channel floor,
wherein the glass envelope contacts at least some of the channels in the completed lamp, and
wherein the glass envelope includes relief cracks neighboring the base in the completed lamp during manufacturing of the lamp.
12. A lamp according to claim 11 , the lamp being a gas-discharge lamp, and wherein the electrodes comprise tungsten rods with a diameter in the range of 200 μm to 500 μm and are disposed in the lamp such that tips of the electrodes extend into the discharge chamber from opposite sides, and the other end of each electrode is embedded in the sealed portion of the lamp such that channels arranged around the body of the electrode are enclosed in the sealed portion.
13. The lamp according to claim 11 wherein, at a transition between the surface of the electrode and a channel, material of the electrode is deposited to form a substantially smooth low ridge with a height of not greater than 20 μm, wherein a space between adjacent low ridges is substantially smooth.
14. The lamp according to claim 13 , wherein, at the transition between the surface of the electrode and a channel, material of the electrode is deposited to form the low ridge with a height of not greater than 6 μm.