IP Library Granted Patent US 8,602,315
Granted Patent B2
US 8,602,315 · App. 13/521,614 · Granted Dec 10, 2013

Molded chip card and method for manufacturing same

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Quick Facts
Patent No.
US 8,602,315
App. No.
13/521,614
Granted
Dec 10, 2013
Kind
B2
Abstract

The invention relates to a chip card comprising, a molded card body made by means of injection molding and, an integrated circuit chip, as well as to a method for manufacturing such a card. The invention is characterized in that the card body includes polyacrylic acid. The invention applies to SIM cards in particular.

Claims (21)

1. A smart card comprising (a) a moulded thermoplastic card body made by injection moulding, and (b) an integrated circuit chip, wherein the card body comprises over 40% polylactic acid by weight of a total of said body.

2. The smart card according to any of claim 1 , wherein the card body further contains copolymer.

3. The smart card according to claim 2 , wherein the card body comprises no more than 60% copolymer by weight.

4. The smart card according to claim 2 , wherein the copolymer is a copolyester.

5. The smart card according to claim 1 , wherein the card body further contains a dye.

6. The smart card according to claim 5 , wherein the dye contains titanium dioxide.

7. The smart card according to claim 1 , wherein fluidity of a material injected for making the card body ranges from 8 and 20 g/10 min MFI.

8. The smart card according to claim 1 , wherein the smart card is a subscriber identification module and wherein the card body is pre-cut to demarcate a detachable mini card.

9. The smart card according to claim 1 , wherein the smart card is biodegradable.

10. A method for manufacturing a smart card, comprising (a) a card body and (b) an integrated circuit chip, comprising:

supplying a mould defining a cavity for the card body;

supplying a material containing polylactic acid;

injecting the material into the mould; and

removing the card body produced from the injection of the material into the mould from the mould.

11. The method according to claim 10 , wherein the injected material contains at least 40% polylactic acid by weight of the total weight of the said material and no more than 60% copolymer by weight of the material.

12. The method according to claim 10 or 11 , wherein a fluidity of the material injected for making the card body ranges from 8 and 20 g/10 min MFI.

13. The method according to claim 10 or 11 , wherein the smart card is a subscriber identification module and wherein the card body is pre-cut to demarcate a detachable mini card.

14. The method according to claim 10 or 11 , wherein that the injection temperature is greater than 150° C. and in that the injection pressure is greater than 1000 bars.

15. The smart card according to claim 3 , wherein the copolymer is a copolyester.

16. The smart card according to claim 2 , wherein the card body further contains a dye.

17. The smart card according to claim 3 , wherein the card body further contains a dye.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2023
From: THALES DIS FRANCE SA
To: THALES DIS FRANCE SAS
Reel/Frame 064771/0016 →
CHANGE OF NAME Recorded Aug 25, 2023
From: GEMALTO SA
To: THALES DIS FRANCE SA
Reel/Frame 064716/0485 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 29, 2012
From: FROGER, ALEXIS; ODDOU, LAURENT; RENOUARD, JEREMY
To: GEMALTO SA
Reel/Frame 028867/0273 →