Expandable packer
Methods and apparatus include tubing expanded to create a seal in an annulus surrounding the tubing. The tubing includes a sealing material selected to cause forming of undulations in a diameter of the tubing upon expansion of the tubing. Various factors of the sealing material such as deviations in its thickness influence sealing performance of the tubing with the sealing material.
1. An expandable packer assembly, comprising:
a tubing having an unexpanded position and an expanded position; and
a sealing material located on an outside of the tubing, the sealing material defining thick bands alternating along a length of the tubing with thin bands that protrude from the outside of the tubing less than the thick bands, wherein an inner diameter of the tubing along the length is uniform in the unexpanded position and undulations in the inner diameter of the tubing are at the thin bands in the expanded position, and wherein each band is a continuous circumferential band, and each band is configured to contact a surrounding surface when the tubular is in the expanded position.
2. The assembly of claim 1 , wherein the sealing material is formed in a wall of the tubing by a machining process.
3. The assembly of claim 1 , wherein the sealing material is a metal.
4. The assembly of claim 1 , wherein the thick bands protrude from the outside of the tubing in the unexpanded position at least twice as far as the thin bands.
5. The assembly of claim 1 , wherein the sealing material includes grit that embeds in a surrounding surface in the expanded position.
6. The assembly of claim 1 , wherein the sealing material is an axially continuous sealing material disposed along a substantial length of the tubing.
7. The assembly of claim 1 , wherein the thick bands are connected to the thin bands.
8. The assembly of claim 1 , wherein the sealing material is continuous along the length of the tubing.
9. A method of expanding a packer assembly, comprising:
running tubing with a sealing material located on an outside of the tubing, the sealing material defining thick bands alternating along a length of the tubing with thin bands that protrude from the outside of the tubing less than the thick bands, wherein each band is a continuous circumferential band;
expanding the tubing which causes the thick bands and the thin bands of the sealing material to contact a surrounding surface; and
creating undulations in a diameter of the tubing at the thin bands of the sealing material.
10. The method of claim 9 , wherein expanding the tubing embeds a grit disposed in at least one of the thin bands into the surrounding surface.
11. The method of claim 9 , further comprising identifying marked locations along the tubing with a locator, wherein expanding occurs sequentially at the locations identified by the locator coupled to an expander.
12. The method of claim 11 , wherein each location includes a profile that interacts with a dog of the locator.
13. The method of claim 9 , wherein the sealing material is formed in a wall of the tubing by a machining process.
14. The method of claim 9 , wherein the sealing material is an axially continuous sealing material disposed along a substantial length of the tubing.