Portable electronic device having integrated peripheral expansion module
View Patent ↗A portable electronic device, a peripheral expansion module and methods for assembling a peripheral expansion module onto a portable electronic device are provided herein. The portable electronic device may comprise a main housing unit having a front cover and a back cover which, when coupled together, enclose internal components of the portable electronic device. The peripheral expansion module, comprising one or more peripheral devices coupled within or on a peripheral module housing, may be securely integrated with the portable electronic device. A majority of the peripheral expansion module may be positioned outside of the main housing unit along one side of the portable electronic device. In some embodiments, the peripheral expansion module includes a pair of rails, which extend out from within an interior of the module housing for attachment via one or more mechanical fasteners to an interior surface of the main housing unit of the portable electronic device.
1. A portable electronic device, comprising:
a main housing unit having a front cover and a back cover which, when coupled together, enclose internal components of the portable electronic device; and
an expansion module comprising one or more peripheral devices coupled within or on a module housing, wherein a majority of the expansion module is positioned outside of the main housing unit along one side of the portable electronic device, wherein the expansion module further comprises a pair of L-shaped rails, which extend out from within an interior of the module housing for attachment to an interior surface of the main housing unit of the portable electronic device, and wherein each rail is attached to the interior surface of the main housing unit via a plurality of mechanical fasteners at a plurality of attachment locations, which are distributed along a length of each rail to distribute a load across the attachment locations.
2. The portable electronic device as recited in claim 1 , wherein a first portion of the module housing lies adjacent to one end of the main housing unit, and wherein the first portion comprises the one or more peripheral devices.
3. The portable electronic device as recited in claim 2 , wherein a second portion of the module housing extends within the one end of the main housing unit, such that the second portion is sandwiched between the front cover and the back cover of the main housing unit.
4. The portable electronic device as recited in claim 3 , further comprising one or more compressible seals arranged between the second portion of the module housing and the one end of the main housing unit to prevent ingress of moisture, dirt and contaminants.
5. The portable electronic device as recited in claim 1 , wherein each rail of the pair of L-shaped rails is attached to an inside surface of the module housing via one or more mechanical fasteners, adhesives, heat-staking or ultrasonic welding, snaps, clips, interference fit bosses or by insert molding the rails into the module housing.
6. The portable electronic device as recited in claim 1 , wherein the plurality of mechanical fasteners are selected from a group consisting of screws, latches, clips, snaps and interlocking tabs.
7. The portable electronic device as recited in claim 1 , wherein a first rail of the pair of L-shaped rails is arranged within the module housing adjacent to a top side of the module housing, and wherein a second rail of the pair of L-shaped rails is arranged within the module housing adjacent to a bottom side of the module housing.
8. The portable electronic device as recited in claim 1 , wherein each rail is formed having a vertical portion and a horizontal portion, wherein the vertical portions of the rails are arranged adjacent to top and bottom sides of the module housing, and wherein the horizontal portions of the rails extend orthogonally from the vertical portions in an L-shape.
9. The portable electronic device as recited in claim 1 , wherein a portion of each rail near an interface between the main housing unit and the module housing is reinforced to resist bending at the interface.
10. The portable electronic device as recited in claim 1 , wherein a length of each rail is configured so that the pair of L-shaped rails extend into the main housing unit by more than 30% of a width of the main housing unit.
11. The portable electronic device as recited in claim 1 , further comprising an internal frame structure arranged within the main housing unit of the portable electronic device to which one or more of the internal components of the portable electronic device are coupled, wherein the pair of L-shaped rails are additionally or alternatively attached via the one or more mechanical fasteners to the internal frame structure of the portable electronic device.
12. The portable electronic device as recited in claim 11 , wherein depressions formed within the internal frame structure are configured for receiving the pair of L-shaped rails.