IP Library Granted Patent US 9,462,724
Granted Patent B2
US 9,462,724 · App. 13/533,070 · Granted Oct 4, 2016

Convergent energized IT apparatus for commercial use

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Quick Facts
Patent No.
US 9,462,724
App. No.
13/533,070
Granted
Oct 4, 2016
Kind
B2
Abstract

Various embodiments include a combined power and IT modular system including a housing, an IT load, and a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing. Further embodiments include a method of operating a combined power and IT module including step of providing a combined power and IT module including a housing, an IT load, and a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing, and operating the DC power generator to supply power to the IT load.

Claims (68)

1. A combined power and IT modular system, comprising:

a housing;

an IT load in a data center comprising at least one server, a storage device and a network component comprising a router;

a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing; and

a power connection configured to connect to a secondary load;

wherein:

the secondary load is provided in addition to an AC grid;

the secondary load is located outside of the housing; and

the IT modular system is configured to variably shift between supplying power to the IT load and supplying power to the secondary load by supplying an amount of power split among the IT load and the secondary load at a first time, then at a second time diverting a first portion of the amount of power less than 100% from the secondary load to the IT load as an amount of IT service is increased, and then at a third time diverting a second portion of the amount of power less than 100% from the IT load to the secondary load as an amount of power demand of the secondary load increases.

2. The system of claim 1 , wherein the DC power generator comprises a fuel cell power generation system.

3. The system of claim 2 , wherein the system is connected to a power source and a fuel source, and wherein the system is configured to variably shift between using power from the power source to power the IT load and fuel from the fuel source to generate power from the DC power generator for the IT load.

4. The system of claim 3 , wherein the power source is at least one of a utility power grid or a solar cell.

5. The system of claim 3 , wherein the fuel source is a hydrogen source from a nuclear reactor or a hydrocarbon source from a well or refinery.

6. The system of claim 1 , wherein the DC power generator is configured to supply the IT load with bipolar 380V DC power or with unipolar 48V or 24V DC power.

7. The system of claim 1 , further comprising an inverter, and wherein the DC power generator is configured to supply DC power to the inverter and the inverter is configured to supply AC power to the AC grid.

8. The system of claim 1 , further comprising an inverter, and wherein the DC power generator is configured to supply DC power to the inverter and the inverter is configured to supply at least some AC power to the IT load.

9. The system of claim 1 , further comprising at least one fan configured to direct air to cool the IT load.

10. The system of claim 9 , wherein the system is configured such that the air to be directed by the at least one fan comes in through at least one low pressure drop door in the housing and a positive pressure is maintained within the housing.

11. The system of claim 9 , further comprising a controller configured to shut off the IT load when the at least one fan ceases operating or to adjust the operation of the at least one fan based on a sensor.

12. The system of claim 9 , further comprising at least one moist membrane or a cyclone separator.

13. The system of claim 1 , further comprising at least one of a trim cooler, chiller, pre-chiller, and water circulation system.

14. The system of claim 13 , wherein the system is configured such that air heated by the IT load is provided to the DC power generator.

15. The system of claim 13 , wherein the system is configured such that air heated by the DC power generator is provided to the IT load.

16. The system of claim 1 , wherein the IT load and the DC power generator are thermally integrated.

17. The system of claim 1 , wherein the housing comprises a front door.

18. The system of claim 17 , wherein the housing comprises a rear access door.

19. The system of claim 18 , wherein the IT load is positioned on a rack able to slide out of the housing when the rear access door is open.

20. The system of claim 1 , further comprising at least one of a Faraday cage inside the housing or a shield of high magnetic permeability metal.

21. The system of claim 1 , wherein the system is electrically connected to a building management system.

22. A method of operating a combined power and IT module, comprising:

providing a combined power and IT module, comprising:

a housing;

an IT load;

a DC power generator which is electrically connected to the IT load, wherein the IT load and the DC power generator are both located in the housing; and

operating the DC power generator to supply power to the IT load to provide IT service; and

variably shifting between supplying power to the IT load and supplying power to a secondary load other than an AC grid, which comprises:

supplying an amount of power split among the IT load and the secondary load at a first time;

then at a second time diverting a first portion of the amount of power less than 100% from the secondary load to the IT load as an amount of IT service is increased; and

then at a third time diverting a second portion of the amount of power less than 100% from the IT load to the secondary load as an amount of power demand of the secondary load increases; and

wherein the secondary load is located outside of the housing.

23. The method of claim 22 , wherein the DC power generator comprises a fuel cell power generation system and the IT load comprises a data center comprising at least one server, a storage device, and a network component comprising a router.

24. The method of claim 23 , wherein the module is connected to a power source and a fuel source, and further comprising shifting between a fuel mode in which the module uses fuel from the fuel source and a power mode in which the module uses power from the power source.

25. The method of claim 24 , wherein the power source is at least one of a utility power grid or a solar cell.

26. The method of claim 24 , wherein the fuel source is a hydrogen source from a nuclear reactor or a hydrocarbon source from a well or refinery.

27. The method of claim 22 , wherein operating the DC power generator comprises supplying the IT load with bipolar 380V DC power or with unipolar 48V or 24V DC power by the DC power generator.

28. The method of claim 22 , wherein the module further comprises an inverter, and further comprising:

supplying DC power to the inverter by the DC power generator; and

supplying AC power to the AC grid by the inverter.

29. The method of claim 22 , wherein the module further comprises an inverter, and further comprising:

supplying DC power to the inverter by the DC power generator; and

supplying at least some AC power to the IT load by the inverter.

30. The method of claim 22 , wherein the module further comprises at least one fan, and further comprising directing air to cool the IT load by the at least one fan.

31. The method of claim 30 , further comprising:

directing air that comes in through at least one low pressure drop door with the at least one fan; and

maintaining a positive pressure within the housing.

32. The method of claim 30 , further comprising:

shutting off the IT load when the at least one fan ceases operating; or

adjusting the operation of the at least one fan based on output of a sensor.

33. The method of claim 30 , wherein the module further comprises at least one moist membrane or a cyclone separator.

34. The method of claim 22 , wherein the module further comprises at least one of a trim cooler, chiller, pre-chiller, and water circulation system.

35. The method of claim 22 , wherein the IT load and the DC power generator are thermally integrated.

36. The method of claim 35 , further comprising providing air heated by the IT load to the DC power generator.

37. The method of claim 35 , further composing providing air heated by the DC power generator to the IT load.

38. The method of claim 22 , wherein the housing comprises a front door.

39. The method of claim 38 , wherein the housing comprises a rear access door.

40. The method of claim 39 , wherein the IT load is positioned on a rack able to slide out of the housing when the rear access door is open.

41. The method of claim 22 , wherein the module further comprises at least one of a Faraday cage inside the housing or a shield of high magnetic permeability metal.

42. The method of claim 22 , wherein the module is electrically connected to a building management system.

Assignments (3)
RELEASE OF SECURITY INTEREST Recorded Nov 29, 2018
From: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: BLOOM ENERGY CORPORATION
Reel/Frame 047686/0121 →
SECURITY INTEREST Recorded Dec 15, 2015
From: BLOOM ENERGY CORPORATION
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 037301/0093 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 26, 2012
From: THAYER, WILLIAM; BALLANTINE, ARNE
To: BLOOM ENERGY CORPORATION
Reel/Frame 028443/0185 →