IP Library Granted Patent US 9,265,542
Granted Patent B2
US 9,265,542 · App. 13/534,831 · Granted Feb 23, 2016

Variable angle bone fixation device

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Quick Facts
Patent No.
US 9,265,542
App. No.
13/534,831
Granted
Feb 23, 2016
Kind
B2
Abstract

A bone fixation element includes a threaded head and a shaft extending along a longitudinal axis from a proximal end to a distal end, an outer surface of the head being one of carburized and nitrided and including a first groove extending into an outer surface of the head along a path interrupting the threading and extending along an angle counter to an angle of the threading.

Claims (34)

1. A system for bone fixation, comprising:

an elongated bone implant having a shaft configured for insertion into a bone in an operative configuration, an outer surface of the bone implant being one of carburized and nitrided to have a first hardness; and

a bone fixation plate having an opening extending therethrough from a first surface configured to contact the bone in an operative configuration to a second surface located opposite the first surface, the opening being configured to receive the bone implant therethrough, the bone fixation plate having a second hardness;

wherein the first hardness is greater than the second hardness, the first hardness being in the range of 67-74 HRC.

2. The system of claim 1 , wherein the bone implant is a bone screw having a threaded head.

3. The system of claim 1 , wherein the opening is a variable angle hole.

4. The system of claim 1 , wherein the second hardness is in the range of 74 HRB-44 HRC.

5. The system of claim 1 , wherein the bone implant is formed of one of stainless steel and CCM.

6. The system of claim 5 , wherein the bone fixation plate is formed of one or more of commercially pure Titanium grades 1, 2, 3 and 4, Ti-6Al-7Nb, Ti-6Al-4V, Ti-6Al-4V ELI, Ti-15Mo, CCM (Co-28Cr-6Mo Alloy) and stainless steel.

7. A bone fixation element comprising a threaded head and a shaft extending along a longitudinal axis from a proximal end to a distal end, an outer surface of the head being one of carburized and nitrided to increase a surface hardness thereof and including a first groove extending into an outer surface of the head along a path interrupting the threading and extending along an angle counter to a direction of the threading.

8. The bone fixation element of claim 7 , wherein a material of the bone fixation element is selected to be harder than a material of a bone plate through which the bone fixation element is to be inserted.

9. The bone fixation element of claim 7 , wherein the first groove extends along a groove axis perpendicular to the longitudinal axis of the bone fixation element.

10. The bone fixation element of claim 7 , further comprising a notch formed adjacent the distal end of the shaft.

11. The bone fixation element of claim 7 , further comprising a recess in a proximal end of the bone fixation element, the recess configured to engage a driving mechanism.

12. The bone fixation element of claim 7 , wherein the head comprises five grooves.

13. The bone fixation element of claim 7 , wherein the head comprises eight grooves.

14. The bone fixation element of claim 7 , wherein the shaft is threaded.

15. The bone fixation element of claim 14 , wherein a pitch of threads of the shaft is the same as a pitch of threads of the head.

16. The bone fixation element of claim 14 , wherein the thread of the shaft includes multiple leads.

17. The bone fixation device of claim 7 , wherein the head is substantially spherical.

18. A bone fixation system, comprising:

a bone fixation element comprising a threaded head and a shaft extending along a longitudinal axis from a proximal end to a distal end, an outer surface of the head being one of carburized and nitrided to increase a surface hardness thereof and including a first groove extending into an outer surface of the head along a path interrupting the threading and extending along an angle counter to a direction of the threading; and

an elongated bone plate extending along a plate axis and having a plate hole extending therethrough from a first surface to a second surface configured to contact a bone in an operative configuration.

19. The bone fixation system of claim 18 , wherein a material of the bone fixation element is selected to be harder than a material of the bone plate through which the bone fixation element is to be inserted.

20. The bone fixation system of claim 18 , wherein the first groove extends along a groove axis perpendicular to the longitudinal axis of the bone fixation element.

21. The bone fixation system of claim 18 , wherein the plate hole is a combination hole.

22. The bone fixation system of claim 18 , wherein the plate hole is a variable angle hole.

23. The bone fixation system of claim 18 , wherein the second surface of the bone plate comprises a plurality of undercuts.

24. The bone fixation system of claim 18 , wherein the plate hole comprises a first tapered portion adjacent the first surface, a second tapered portion adjacent the second surface and a threaded portion extending between the first and second tapered portion.

25. The bone fixation system of claim 18 , further comprising a notch adjacent the distal end of the bone screw.

26. The bone fixation system of claim 18 , further comprising a recess in a proximal end of the bone screw, the recess configured to engage a driving mechanism.

27. The bone fixation system of claim 18 , wherein the shaft is threaded.

28. The bone fixation system of claim 18 , wherein a pitch of threads of the shaft is the same as a pitch of threads of the head.

29. The bone fixation system of claim 18 , wherein the plate hole is a variable angle hole including a slot extending along a wall of the hole and configured to interrupt threads thereof.

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Feb 24, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 035074/0647 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2012
From: SYNTHES GMBH
To: SYNTHES USA, LLC
Reel/Frame 029048/0267 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2012
From: KOAY, KENNY; MCMILLAN, ROD; KOBAYASHI, KENNETH; HAAG, RENE; LIMOUZE, ROBERT; WAHL, MIKE
To: SYNTHES USA, LLC
Reel/Frame 029047/0210 →
ASSIGNMENT OF CERTAIN FOREIGN RIGHTS Recorded Sep 21, 2012
From: SYNTHES USA, LLC
To: SYNTHES GMBH
Reel/Frame 029047/0677 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2012
From: ROCCI, MIRKO
To: SYNTHES GMBH
Reel/Frame 029048/0221 →