Zeolite impregnated with titanium dioxide
View Patent ↗Embodiments of the invention relate to methods for making and compositions including zeolite with an impregnated titanium dioxide. Such zeolite/titanium dioxide compositions may be useful, for example, as a substitute or extender for titanium dioxide used in coatings.
1. A process for the preparation of powder of zeolite impregnated with titanium dioxide, comprising:
preparing a sodium aluminate solution comprising ATH-aluminum trihydrate, sodium hydroxide, and water;
adding titanium dioxide to the sodium aluminate solution with agitation;
combining the sodium aluminate solution comprising ATH-aluminum trihydrate, sodium hydroxide, water, and titanium dioxide with sodium silicate;
heating the solution comprising ATH-aluminum trihydrate, sodium hydroxide, water, titanium dioxide, and sodium silicate until the formation of a slurry comprising zeolite crystals impregnated with titanium dioxide; and
filtering and washing the slurry and drying the cake to produce a powder of zeolite impregnated with titanium dioxide.
2. The process of claim 1 , wherein the solution comprising aluminum trihydrate, sodium hydroxide, water, titanium dioxide, and sodium silicate includes those reagents in the following amounts by weight prior to heating:
ATH-aluminum trihydrate at 10 to 40%;
sodium hydroxide at 1 to 20%;
water at 5 to 70%;
titanium dioxide at 1 to 20%; and
sodium silicate solution at 5 to 50%.
3. The process of claim 1 , wherein the solution comprising aluminum trihydrate, sodium hydroxide, water, titanium dioxide, and sodium silicate includes those reagents in the following amounts by weight prior to heating:
ATH-aluminum trihydrate at 15 to 25%;
sodium hydroxide at 1 to 10%;
water at 30 to 60%;
titanium dioxide at 1 to 10%; and
sodium silicate solution at 15 to 30%.
4. The process of claim 1 , wherein the powder of zeolite impregnated with titanium dioxide includes, by weight, from 1% to 70% titanium dioxide and from 30% to 99% zeolite.
5. The process of claim 1 , further comprising calcining said powder.
6. The process of claim 1 , wherein said calcining results in said powder including an amount of water less than 5% of the powder by weight.