Actuator having a brushed DC electric motor and an EMI reduction circuit

1. An actuator, comprising:

a circuit board comprising an EMI reduction circuit;

a brushed DC motor for mounting on the circuit board and having a motor case, wherein a bottom of the motor case faces the circuit board and wherein the bottom of the motor case is recessed relative to an outer rim extending about a periphery of the motor case; and

a spring contact that is surface mounted on the circuit board such that when the motor is mounted to the circuit board, the motor case contacts and compresses the spring contact, connecting the motor case to the EMI reduction circuit, wherein at least one portion of the spring contact extends up into the recess and touches the bottom of the motor case when the outer rim is held against a surface of the circuit board.

2. The actuator of claim 1 , wherein the spring contact is a conductive tab.

3. The actuator of claim 2 , wherein the conductive tab is in the form of a bent strip of conductive material that forms a v-shape.

4. The actuator of claim 3 , wherein the v-shape comprises a first arm, a second arm, and a curved spring portion between the first arm and the second arm, wherein the first arm is coupled to the surface of the circuit board via a solder connection to at least one conductive member that is part of a conductive path to the EMI reduction circuit.

5. The actuator of claim 4 , wherein the first arm is substantially parallel to the surface of the circuit board and the second arm extends away from the circuit board and toward the motor casing when the motor is mounted on the circuit board.

6. The actuator of claim 5 , wherein the second arm comprises an edge, a first portion between the curved spring portion and the edge, and a second portion forming the end of the second arm.

7. The actuator of claim 6 , wherein the second portion forming the end of the second arm comprises a loop configured to help prevent the second arm from being compressed against the first arm.

8. The actuator of claim 1 , wherein the spring contact comprises a resilient body having a conductive member for conductively coupling the motor case to the EMI reduction circuit.

9. The actuator of claim 1 , wherein the EMI reduction circuit comprises at least one capacitor conductively coupled to a ground plane of the circuit board.

10. The actuator of claim 1 , wherein the spring contact is not soldered or rigidly coupled to the motor case when the EMI reduction circuit is in use.

11. The actuator of claim 1 , wherein the circuit board comprises a test point exposed at the back of the circuit board that is conductively coupled to the motor casing and the EMI reduction circuit.

12. The actuator of claim 1 , wherein the circuit board contains a graphical outline of a motor footprint and wherein the spring contact surface mounted to the circuit board is located within the graphical outline of the motor footprint.

13. The actuator of claim 12 , wherein the circuit board further comprises at least two through-hole contacts within the motor footprint for receiving motor terminals extending from the motor casing.

14. A circuit board for an actuator and for direct mounting a brushed DC motor thereon, the circuit board comprising:

an EMI reduction circuit comprising at least one tuning capacitor referenced to ground;

a portion of the circuit board having a surface for holding one end of a casing of the brushed DC motor;

a spring contact that is surface mounted on the surface of the portion of the circuit board for holding one end of the casing of the brushed DC motor;

wherein the spring contact conductively couples the EMI reduction circuit and the casing of the brushed DC motor when the motor is mounted on the surface and compressing the spring contact.

15. The circuit board of claim 14 , wherein the spring contact is a conductive tab formed by a bent strip of conductive material that forms a v-shape.

16. The circuit board of claim 15 , wherein the v-shape comprises a first arm, a second arm, and a curved spring portion between the first arm and the second arm, wherein the first arm is coupled to the surface of the circuit board via a solder connection to at least one conductive member that is part of a conductive path to the EMI reduction circuit.

17. The circuit board of claim 16 , wherein the first arm is substantially parallel to the surface of the circuit board and the second arm extends away from the circuit board and toward the motor casing when the motor is mounted on the surface of the circuit board.

18. The circuit board of claim 17 , wherein the second arm comprises an edge, a first portion between the curved spring portion and the edge, and a second portion forming the end of the second arm.

19. The circuit board of claim 18 , wherein the second portion forming the end of the second arm comprises a loop configured to help prevent the second arm from being compressed against the first arm.