Cement testing
Systems and methods provide for testing a cement by measuring both axial shrinkage/expansion and radial shrinkage/expansion of a sample.
1. A method for testing a sample of a fluid mixture that hardens into a solid, the method comprising:
placing the sample of the fluid mixture into a test chamber that provides a ratio of resistance and flexibility to generate a radial deformation of the sample;
applying a pressure to the sample in the test chamber that is different than ambient air pressure around the test chamber;
monitoring axial dimensions and radial dimensions of the sample during the application of pressure
identifying an initiation of gelling and hardening of the sample based on a start of changes to the radial dimensions of the sample independent of a start of changes to the axial dimensions of the sample.
2. The method of claim 1 , further comprising determining an initial stress state of the sample by calculating a stress state of the sample at or after the identified initiation of gelling of the sample.
3. The method of claim 1 , further comprising controlling a temperature of the test chamber.
4. The method of claim 1 , wherein the test chamber comprises an annular portion.
5. The method of claim 1 , further comprising developing a calibrated stress-strain relationship for the test chamber by pressurizing the test chamber in the absence of a sample and recording pressure and strain.
6. The method of claim 1 , further comprising applying conditions in the test chamber after the sample cures to simulate well operation events.
7. The method of claim 1 , further comprising applying a first pressure to bottom surfaces of the sample and a different second pressure to top surfaces of the sample.
8. The method of claim 1 , further comprising measuring strain at multiple locations distributed axially along the test chamber.
9. The method of claim 8 , further comprising assessing heterogeneity of gelling and hardening of the sample based on differences in the strain measured at the multiple locations distributed axially along the test chamber.
10. The method of claim 1 , further comprising performing shear and/or hydraulic bond testing on the sample in the test chamber.
11. The method of claim 2 , wherein the initial stress state defines a distance that the sample is from failure or a stress state of the sample prior to an applied load after the identified initiation of gelling of the sample.
12. A method for testing a sample of a fluid mixture that hardens into a solid, the method comprising:
placing the sample of the fluid mixture into a test chamber that provides a ratio of resistance and flexibility to generate a radial deformation of the sample;
monitoring an axial dimension and a radial dimension of the sample during an application of pressure to the sample; and
identifying an initial stress state of the sample of the cement at or after an initiation of gelling and hardening of the sample based on a change to the radial dimension of the sample independent of a change to the axial dimension of the sample.
13. The method of claim 12 , further comprising applying a pressure to the sample in the test chamber that is different than ambient air pressure around the test chamber.
14. The method of claim 12 , further comprising monitoring axial dimensions and radial dimensions of the sample over a particular time duration.
15. The method of claim 12 , further comprising developing a calibrated stress-strain relationship for the test chamber by pressurizing the test chamber in the absence of a sample and recording pressure and strain.
16. The method of claim 12 , further comprising applying a first pressure to bottom surfaces of the sample and a different second pressure to top surfaces of the sample.
17. The method of claim 12 , further comprising applying conditions in the test chamber after the sample cures to simulate well operation events.
18. A method for assessing a cement, the method comprising:
monitoring an axial dimension and a radial dimension of a sample of the cement during an application of pressure to the sample in a test chamber;
identifying a stress state of a sample of the cement at an initiation of gelling and hardening of the sample based on a change to the radial dimension independent of a change to the axial dimension;
using the identified stress state of the sample of the cement as an initial stress state parameter input into a computer well model; and
performing well life modeling of the of the cement using the computer well model.
19. The method of claim 18 , wherein performing well life modeling comprises simulating at least one of cementing, pressure testing, swabbing, hydraulic fracturing, and production.
20. The method of claim 18 , further comprising simulating application of stresses to a virtual cement sheath in the computer well model to estimate a distance to failure for the cement under different conditions.
21. The method of claim 12 , wherein the initial stress state defines a distance that the sample is from failure or a stress state of the sample prior to an applied load after the identified initiation of gelling of the sample.