Systems and methods for facilitating oil delivery in digital offset lithographic printing techniques
View Patent ↗A system and method are provided that incorporate a multi-layer plate configuration for a Digital Offset Plate (DOP) including at least a robust top imaging layer and a bottom layer that acts as a reservoir for the releasing oil in a proposed variable digital offset lithographic architecture. The top imaging layer may contain a small amount of oil (<20%) in a range suitable for allowing a small amount of oil to coat the surface and enable release of the ink. A bottom layer may be larger in volume and contain greater quantities (˜20-75%) of oil. Oil from the reservoir layer may diffuse to and through the top layer when the oil in the top surface layer is depleted in a manner that maintains a supply of oil at the surface. The top layer may act as a gate to maintain a steady flow of oil to the surface.
1. An imaging member in a digital lithographic image forming device, comprising:
a structural member layer; at least one reimageable imaging surface layer, the at least one reimageable imaging surface layer being semi-permeable; and
at least one releasing agent reservoir layer, the at least one releasing agent reservoir layer being sandwiched between the structural member layer and the at least one reimageable imaging surface layer, and being configured to store a releasing agent and to supply the releasing agent to an imaging surface of the at least one reimageable imaging surface layer,
the supply of releasing agent on the reimageable surface promoting ink transfer from the reimageable surface to a substrate, and
the releasing agent being one of Trifluoropropylmethulcyclotrisiloxane (D3F), and Trifluoropropylmethylcyclotetrasiloxane (D4F).
2. The imaging member of claim 1 , wherein the imaging surface of the at least one reimageable imaging surface layer supports variable digital data reimaging for lithographic image transfer to the substrate.
3. The imaging member of claim 2 , wherein the releasing agent supports efficiency of ink transfer from the imaging surface of the at least one reimageable imaging surface layer to the substrate in a range of 95% or greater.
4. The imaging member of claim 1 , wherein the at least one reimageable imaging surface layer comprises an infrared absorbing layer.
5. The imaging member of claim 1 , wherein the at least one reimageable imaging surface layer contains an amount of releasing agent in a range of less than 20 percent, and the at least one releasing agent reservoir layer containing an amount of releasing agent in a range of 20 percent to 75 percent.
6. The imaging member of claim 1 , wherein each of the at least one reimageable imaging surface layer and the at least one releasing agent reservoir layer comprises a polymeric matrix and the releasing agent.
7. The imaging member of claim 6 , wherein the polymeric matrix is an elastomer.
8. The imaging member of claim 7 , wherein the elastomer is selected from a group consisting of: a silicone, polydimethylsiloxane (PDMS), a fluorosilicone, and an FKM fluoroelastomer.
9. A digital lithographic image forming device for forming lithographic images on substrates, comprising:
an imaging member, comprising:
a structural member layer;
at least one reimageable imaging surface layer, the at least one reimageable imaging surface layer being semi-permeable; and
at least one releasing agent reservoir layer, the at least one releasing agent reservoir layer being sandwiched between the structural member layer and the at least one reimageable imaging surface layer, and being configured to store a releasing agent and to supply the releasing agent to an imaging surface of the at least one reimageable imaging surface layer,
the supply of releasing agent on the reimageable surface promoting ink transfer from the reimageable surface to a substrate, and
the releasing agent being one of Trifluoropropylmethylcyclotrisiloxane (D3F), and Trifluoropropylmethylcyclotetrasiloxane (D4F);
a cleaning device that cleans the imaging surface of the at least one reimageable imaging surface layer;
a dampening device that dampens the imaging surface of the at least one reimageable imaging surface layer with a layer of dampening solution;
a digital data patterning device that forms a digital pattern in the layer of dampening solution on the imaging surface of the at least one reimageable imaging surface layer;
an inking subsystem that applies ink to the digital pattern formed on the imaging surface of the at least one reimageable imaging structure surface layer to produce an inked image; and
an impression roller that applies a pressure in a direction of the at least one reimageable imaging surface layer to form a nip between the impression roller and the imaging member.
10. The device of claim 9 , wherein the imaging surface of the at least one reimageable imaging surface layer is variably patterned with a different digital image.
11. The device of claim 9 , wherein the at least one reimageable imaging surface layer is a thin compliant layer comprising a polymeric matrix and the releasing agent.
12. The device of claim 11 , wherein the polymeric matrix is an elastomer selected from a group consisting of: a silicone, polydimethylsiloxane (PDMS), a fluorosilicone, and an FKM fluoroelastomer.