Imaging system with electrophotographic patterning of an image definition material and methods therefor
View Patent ↗A system comprises an electrophotographic subsystem, a transfer subsystem, an imaging member, and an inking subsystem. The electrophotographic subsystem comprises a photoreceptor, a charging subsystem, an exposure subsystem, and a development subsystem. In operation, the photoreceptor is charged areawise. An exposure pattern is formed by the exposure subsystem on the surface of the charged photoreceptor to thereby write a latent charge image onto the photoreceptor surface. The image is developed with an image definition material, such as a dampening fluid. The image definition material forms a positive pattern of the image to be printed. The image pattern is then transferred to the reimageable surface. The transferred pattern is then developed by selectively applying an ink over regions of image definition material. The inked image may be transferred to a substrate.
1. A variable data lithography system, comprising:
a photoreceptor;
a charging subsystem for applying a first electrostatic charge to said photoreceptor;
an exposure subsystem disposed for selective exposure of said photoreceptor to thereby form an exposure pattern from regions that are exposed and unexposed by said exposure subsystem on a surface of said photoreceptor, said exposure enabling altering the electrostatic charge on said photoreceptor to thereby define regions of said photoreceptor having a first electrostatic charge state and a second electrostatic charge state;
an image definition material subsystem disposed proximate said photoreceptor for selectively applying an image definition material substantially over regions of said photoreceptor having said first electrostatic charge state and not over regions having said second electrostatic charge state to thereby form an image definition material image on a surface of said photoreceptor corresponding to said exposure pattern;
an imaging member having a reimageable surface formed thereover, disposed proximate said photoreceptor such that said image definition material selectively applied over said photoreceptor is transferred over said reimageable surface, forming regions of image definition material separated by regions of no image definition material on said reimageable surface, and thereby transferring said image definition material image between said photoreceptor and said reimageable surface;
an inking subsystem for selectively applying ink over said reimageable surface such that said ink preferentially occupies regions over said image definition material on said reimageable surface to thereby form an inked image over said reimageable surface; and
an image transfer subsystem for transferring the ink over said image definition material to a substrate to thereby transfer said inked image from said reimageable surface to said substrates wherein said regions of said photoreceptor having a first electrostatic charge state have a first charge polarity, and further wherein said image definition material subsystem is configured such that image definition material applied thereby over said photoreceptor comprises electrostatically charged particles having a second charge polarity, said first charge polarity being opposite said second charge polarity,
wherein said image definition material comprises a dampening fluid, said dampening fluid comprising a carrier fluid in which are disposed said electrostatically charged particles.
2. The variable data lithography system of claim 1 , wherein said first electrostatic charge state corresponds to regions not exposed by said exposure subsystem, and second electrostatic charge state corresponds to regions exposed by said exposure subsystem.
3. The variable data lithography system of claim 1 , wherein said image definition material subsystem further comprises a charge application subsystem for applying said electrostatic charge having said second charge polarity to said particles.
4. The variable data lithography system of claim 1 , wherein said carrier fluid is electrically insulative.
5. The variable data lithography system of claim 1 , wherein said particles are organic polymers.
6. The variable data lithography system of claim 1 , wherein said particles are selected from the group consisting of: inorganic magnetic nanoparticles and inorganic dielectric nanoparticles.
7. The variable data lithography system of claim 1 , further comprising a charge application device disposed proximate said imaging member and configured to apply an electrostatic charge of said first polarity to said imaging member such that said particles are electrostatically attracted to said reimageable surface during transfer thereof from said photoreceptor to said reimageable surface.
8. The variable data lithography system of claim 1 , further comprising a charge application device disposed proximate said image transfer subsystem and configured to apply an electrostatic charge of a polarity opposite that of said first electrostatic charge to an element of said image transfer subsystem such that said particles, but not said ink, are electrostatically rejected in a region at which said ink transfers from said reimageable surface to said substrate.
9. The variable data lithography system of claim 1 , further comprising a viscosity control subsystem disposed proximate said photoreceptor following said image definition material subsystem in a direction of motion of said photoreceptor for controlling the viscosity of image definition material on the surface of said photoreceptor prior to transfer of said image definition material to said imaging member.
10. The variable data lithography system of claim 9 , wherein said viscosity control subsystem comprises a heating element configured to direct heat energy toward said photoreceptor.
11. The variable data lithography system of claim 1 , further comprising a segregation material subsystem disposed proximate said reimageable surface and between said photoreceptor and said inking subsystem in a direction of motion of said imaging member, said segregation material subsystem configured to selectively deposit segregation material substantially in said regions of no image definition material over said reimageable surface.
12. The variable data lithography system of claim 1 , further comprising a segregation material subsystem disposed proximate said photoreceptor and between said image definition material subsystem and a point at which said image definition material is transferred to said reimageable surface in a direction of motion of said imaging member, said segregation material subsystem configured to selectively deposit segregation material substantially in regions of no image definition material over said photoreceptor, and further wherein said reimageable surface is configured to receive both said image definition material and said segregation material in a pattern substantially corresponding to said image definition material image with said segregation material substantially occupying said regions of no image definition material over said reimageable surface.
13. The variable data lithography system of claim 1 , wherein said image definition material comprises magnetic particles disposed in a carrier fluid.
14. The variable data lithography system of claim 13 , further comprising a cleaning subsystem, disposed proximate said imaging member and following said image transfer subsystem, for cleaning, at least in part by way of magnetic attraction of said magnetic particles, residual image definition material from said reimageable surface.
15. A variable data lithography system, comprising:
a photoreceptor;
a charging subsystem for applying a first electrostatic charge having a value and a first charge polarity to said photoreceptor;
an exposure subsystem disposed for selective exposure of said photoreceptor to thereby form an exposure pattern from regions that are exposed and unexposed by said exposure subsystem on a surface of said photoreceptor, said exposure altering the electrostatic charge on said photoreceptor to thereby define regions of said photoreceptor having a first electrostatic charge state corresponding to regions not exposed by said exposure subsystem and a second electrostatic charge state corresponding to regions exposed by said exposure subsystem;
an image definition material subsystem disposed proximate said photoreceptor for selectively applying an image definition material layer substantially over regions of said photoreceptor having said first electrostatic charge state and not over regions having said second electrostatic charge state to thereby form an image definition material image on a surface of said photoreceptor corresponding to said exposure pattern, said image definition material comprising a dampening fluid, said dampening fluid comprising a carrier fluid comprising an electrostatically insulative carrier fluid in which is disposed electrostatically charged particles having a second charge polarity, said first charge polarity being opposite said second charge polarity;
an imaging member having a reimageable surface formed thereover and having a second electrostatic charge of a value greater than said value of said first electrostatic charge, disposed proximate said photoreceptor such that said image definition material selectively applied over said photoreceptor is transferred to said reimageable surface, forming regions of image definition material separated by regions of no image definition material on said reimageable surface, and thereby transferring said image definition material image from said photoreceptor to said reimageable surface;
an inking subsystem for selectively applying ink over said reimageable surface such that said ink preferentially occupies regions of image definition material on said reimageable surface to thereby form an inked image corresponding to said image definition material image over said reimageable surface; and
an image transfer subsystem for transferring the ink occupying said regions of image definition material on said reimageable surface to a substrate to thereby transfer said inked image from said reimageable surface to said substrates wherein said regions of said photoreceptor having a first electrostatic charge state have a first charge polarity, and further wherein said image definition material subsystem is configured such that image definition material applied thereby over said photoreceptor comprises electrostatically charged particles having a second charge polarity, said first charge polarity being opposite said second charge polarity.