Secured strand end devices
A woven, self-expanding stent device has one or more strands and is configured for insertion into an anatomical structure. The device includes a coupling structure secured to two different strand end portions that are substantially aligned with each other. The two different strand end portions include nickel and titanium. The coupling structure is not a strand of the device.
1. A method of forming a self-expanding stent, the method comprising:
forming a first end of the stent by forming a first bend in each of a plurality of strands, each strand including a strand section on both sides of the first bend, each strand section including an end;
weaving the strand sections;
after weaving the strand sections, heat treating the plurality of strands for a first heat treatment time;
forming a second end of the stent by forming a second bend in each of the plurality of strands;
heat treating the plurality of strands for a second heat treatment time; and
securing each of the strand section ends to another of the strand section ends to form pairs of secured ends, wherein securing the pairs of secured ends comprises aligning the pairs of secured ends along an axial direction of the stent.
2. The method of claim 1 , wherein the second heat treatment time is after forming the second bends.
3. The method of claim 1 , further comprising, after forming the second bends, backbraiding some of the strand sections, wherein backbraiding some of the strand sections comprises passing the strand sections by at least two strand crossings from the second end of the stent.
4. The method of claim 1 , wherein securing the pairs of secured ends comprises spacing each of the pairs of secured ends at least two strand crossings from the second end of the stent.
5. The method of claim 1 , wherein securing the pairs of secured ends comprises securing a coupling structure to each of the pairs of secured ends.
6. The method of claim 5 , wherein securing the coupling structures comprises welding the coupling structures to the pairs of secured ends.
7. The method of claim 6 , wherein welding the coupling structures to the pairs of secured ends comprises laser welding.
8. The method of claim 6 , wherein welding the coupling structures to the pairs of secured ends comprises forming at least two welded regions spaced apart from each other.
9. The method of claim 5 , wherein securing the coupling structures to the pairs of secured ends comprises positioning each of the coupling structures radially inward of at least one said strand crossing the coupling structure.
10. The method of claim 5 , wherein each of the coupling structures includes a passageway having a diameter sized to receive one said strand.
11. The method of claim 1 , further comprising, after forming the second bends, trimming at least some of the strand sections.
12. The method of claim 11 , wherein, after trimming at least some of the strand sections, the ends of the strand sections are each proximate to one end of the stent.
13. A method of forming a self-expanding stent, the method comprising:
forming a first end of the stent by forming a first bend in each of a plurality of strands, each strand including a strand section on both sides of the first bend, each strand section including an end;
weaving the strand sections;
after weaving the strand sections, heat treating the plurality of strands for a first heat treatment time;
forming a second end of the stent by forming a second bend in each of the plurality of strands;
heat treating the plurality of strands for a second heat treatment time; and
securing each of the strand section ends to another of the strand section ends to form pairs of secured ends, wherein securing the pairs of secured ends comprises securing a coupling structure to each of the pairs of secured ends, and wherein securing the coupling structures to the pairs of secured ends comprises positioning each of the coupling structures radially inward of at least one said strand crossing the coupling structure.
14. The method of claim 13 , wherein the second heat treatment time is after forming the second bends.
15. The method of claim 13 , further comprising, after forming the second bends, backbraiding some of the strand sections, wherein backbraiding some of the strand sections comprises passing the strand sections by at least two strand crossings from the second end of the stent.
16. The method of claim 13 , wherein securing the pairs of secured ends comprises offsetting each of the pairs of secured ends around a circumference of the stent.
17. The method of claim 13 , wherein securing the pairs of secured ends comprises spacing each of the pairs of secured ends at least two strand crossings from the second end of the stent.
18. The method of claim 13 , wherein securing the coupling structures comprises welding the coupling structures to the pairs of secured ends.
19. The method of claim 18 , wherein welding the coupling structures to the pairs of secured ends comprises laser welding.
20. The method of claim 18 , wherein welding the coupling structures to the pairs of secured ends comprises forming at least two welded regions spaced apart from each other.
21. The method of claim 13 , wherein each of the coupling structures includes a passageway having a diameter sized to receive one said strand.
22. The method of claim 13 , further comprising, after forming the second bends, trimming at least some of the strand sections.
23. The method of claim 22 , wherein, after trimming at least some of the strand sections, the ends of the strand sections are each proximate to one end of the stent.