Self-correcting drive for retractable cargo canopy
View Patent ↗In the coupling of bi-directional, non-freewheeling-type DC motors to the pulling spool of a canopy deployment strap and to a take-up roller, ratchet gears assure automatic alignment and synchronization of the deployment and retraction mechanisms. The reverse direction rotation of the unwinding motor can be uninhibited through the slipping of its ratchet gear when the winding motor is slow to take up the pulling strap or the tarp being wound thereon. The slipping provides sufficient slack to accommodate changes of spool and roller diameters as more material is successively wound thereon. A friction brake acting against a flange of the spool keeps it from spinning freely when not engaged by the motor.
1. In a mechanism for deploying and retracting a flexible sheet canopy over a cargo area wherein a canopy-deploying first motor is used to drive a spool winding up a strap secured to the leading edge of the canopy, and a canopy-retracting second motor is used to drive a take-up roller, an improvement for avoiding erratic movement of the canopy, said improvement comprising:
a first ratcheting gear coupling the first motor to the spool.
2. The improvement of claim 1 , which further comprises a second ratcheting gear coupling the second motor to the roller.
3. The improvement of claim 1 , which further comprises a brake acting upon the spool.
4. The improvement of claim 3 , wherein the brake comprises at least one spring-biased member frictionally and continuously applied to the spool.
5. The improvement of claim 4 , wherein the spool comprises a lateral flange, and said member is applied to the flange.
6. The improvement of claim 1 , wherein the first motor is run in reverse rotation during retraction of the canopy.
7. The improvement of claim 6 , wherein the first ratchet gear intermittently disengages the spool from the first motor during reverse rotation as the canopy is being retracted.
8. The improvement of claim 7 , wherein the second motor is run in reverse rotation during deployment of the canopy.
9. The improvement of claim 8 , wherein the second ratchet gear intermittently disengages the second motor during reverse rotation as the canopy is being deployed.
10. The improvement of claim 1 , wherein said first ratchet gear comprises:
a first wheel having at least one indentation; and,
a spring-biased first pawl engaging said indentation in a forward movement of said first ratchet gear and sliding over said indentation in a reverse movement of said first ratchet gear.
11. The improvement of claim 10 , wherein said second ratchet gear comprises:
a second wheel having at least one indentation; and,
a spring-biased second pawl engaging said indentation in a forward movement of said second ratchet gear and sliding over said indentation in a reverse movement of said second ratchet gear.
12. The improvement of claim 7 , wherein the first ratchet gear comprises a wheel having a single indentation engageable by a pawl in the absence of any other indentation, allowing potentially free forward canopy-deploying rotation of the first motor over approximately 360 degrees.
13. The improvement of claim 9 , wherein said second ratchet gear comprises a wheel having a single indentation engageable by a pawl in the absence of any other indentation, allowing potentially free forward canopy-retracting rotation of the second motor over approximately 360 degrees.
14. The improvement of claim 2 , wherein the roller is connected to a median portion of the canopy and is rotated to take up and wind together both straddling sections of the canopy; and said mechanism further comprises:
a track spanning one end of the cargo area, said track supporting the second motor; and
a motor-stabilizing torque arm riding on said track.
15. The improvement of claim 1 , wherein said improvement further comprises:
said strap being a first strap which comprises:
a first distal portion connected to said leading edge; and
a first proximal portion wound-up on said spool; and,
a second strap which comprises:
a second distal portion connected to said leading edge; and
a second proximal portion wound-up on said spool.
16. The improvement of claim 15 , wherein each of said first and second straps are wound upon separate cooperating reels of said spool.
17. The improvement of claim 15 , wherein each of said motors is a non-freewheeling-type motor.
18. The improvement of claim 1 , wherein said motors are electric, non-freewheeling motors.
19. The improvement of claim 1 , wherein said motors are air-driven motors.
20. A canopy deployment and retraction drive mechanism for cargo vehicles comprises:
a flexible sheet canopy deployably and retractably wound upon a roller spanning an open topped cargo compartment;
a spool winding up a strap secured to the leading edge of the canopy;
a first non-free-wheeling motor; and,
a first ratcheting gear coupling the first motor to the spool.