IP Library Granted Patent US 9,988,828
Granted Patent B2
US 9,988,828 · App. 13/555,457 · Granted Jun 5, 2018

Method and apparatus for a rekeyable master key lock

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Quick Facts
Patent No.
US 9,988,828
App. No.
13/555,457
Granted
Jun 5, 2018
Kind
B2
Abstract

A rekeyable master keyable lock includes a plurality of key followers, a plurality of user racks and a plurality of master racks. One user rack and one master rack are associated with each key follower and are configured to be selectively disengaged from, and reengaged with, the key follower. When the user racks are disenggaged from the key follower, the valid user key can be replaced with a new user key. Reengaging the user racks with the key followers rekeys the lock cylinder to the new user key and invalidates the original user key. Similar functionality applies to rekeying the master key. Either the user key or the master key can be rekeyed without rekeying the other.

Claims (40)

1. A method of rekeying a master rekeyable lock cylinder having a keyway and a longitudinal axis comprising the steps of:

providing a plurality of key followers;

providing a first plurality of racks coupled in a first keying position to the plurality of key followers, the first plurality of racks having a first valid position that aligns the first plurality of racks along a common axis by having slots of the first plurality of racks engage a locking bar in response to the presence of a first key with a first bitting in the keyway;

providing a second plurality of racks coupled in a second keying position to the plurality of key followers, the second plurality of racks having a second valid position that aligns the second plurality of racks along the common axis by having slots of the second plurality of racks engage the locking bar in response to the presence of a second key with a second bitting in the keyway, the second key bitting different than the first key bitting; and

repositioning the first plurality of racks to realign along the common axis by having slots of the first plurality of racks reengage the locking bar in response to insertion of a third key with a third bitting, different than the first key bitting, while retaining the second keying position of the second plurality of racks with respect to the plurality of key followers,

wherein the first plurality of racks are paired with the second plurality of racks via the key followers.

2. The method of claim 1 further including the step of coupling one rack of the first plurality of racks and one rack of the second plurality of racks to the same key follower.

3. The method of claim 1 wherein the step of repositioning includes the step of decoupling the first plurality of racks from the plurality of key followers.

4. The method of claim 3 wherein the step of decoupling includes the step of moving the first plurality of racks parallel to the longitudinal axis relative to the key followers.

5. A method of rekeying a master rekeyable lock having a longitudinal axis comprising the steps of:

providing a plug assembly having a keyway and being rotatable within a housing in response to insertion of a first key having a first key bitting and a second key having a second key bitting in the keyway, the second key bitting different than the first key bitting;

providing a plurality of key followers disposed in the plug assembly;

providing a first plurality of racks and a second plurality of racks disposed in the plug assembly coupled to the plurality of key followers;

inserting the first key;

aligning the first plurality of racks in a first valid position that aligns the first plurality of racks along a common axis by having slots of the first plurality of racks engage a locking bar;

disengaging the first plurality of racks from the plurality of key followers, removing the first key, and inserting a third key having a third key bitting; and

reengaging the first plurality of racks with the plurality of key followers to provide a second valid position that aligns the first plurality of racks along the common axis by having slots of the first plurality of racks reengage the locking bar, thereby rendering the first key unable to align the first plurality of racks along the common axis by having slots of the first plurality of racks engage the locking bar,

wherein the first plurality of racks are paired with the second plurality of racks via the plurality of key followers.

6. The method of claim 5 further including the steps of:

inserting the second key;

aligning the second plurality of racks in a third valid position that aligns the second plurality of racks along a common axis by having slots of the second plurality of racks engage the locking bar;

disengaging the second plurality of racks from the plurality of key followers;

removing the second key and inserting a fourth key having a fourth key bitting; and

reengaging the second plurality of racks with the plurality of key followers to provide a fourth valid position that aligns the second plurality of racks along the common axis by having slots of the second plurality of racks reengage the locking bar, thereby rendering the second key unable to align the second plurality of racks along the common axis by having slots of the second plurality of racks engage the locking bar.

7. A method of rekeying a master rekeyable lock comprising:

providing a lock cylinder configured to be unlocked using both a first user key and a first master key such that the first user key and the first master key can each independently unlock the lock cylinder;

providing a plurality of key followers disposed in the lock cylinder;

providing a plurality of user racks coupled to the plurality of key followers and configured to be responsive to insertion of the first user key to form a first rekeying configuration;

rekeying the lock cylinder such that the first user key with a first user key bitting is replaced by a second user key having a different bitting than the first user key bitting, wherein, upon rekeying, the plurality of user racks coupled to the plurality of key followers are configured to be responsive to insertion of the second user key to form the first rekeying configuration;

providing a plurality of master racks coupled to the plurality of key followers and configured to be responsive to insertion of the first master key to form a second rekeying configuration; and

rekeying the lock cylinder such that the first master key with a first master key bitting is replaced by a second master key having a different bitting than the first master key bitting, wherein, upon rekeying, the plurality of master racks coupled to the plurality of key followers are configured to be responsive to insertion of the second master key to form the second rekeying configuration,

wherein the plurality of user racks are paired with the plurality of master racks via the plurality of key followers.

8. A method of rekeying a master rekeyable lock comprising the steps of:

providing a lock cylinder configured to be unlocked using both a user key with a user key bitting and a master key with a master key bitting such that the user key and the master key can each independently unlock the lock cylinder;

providing a plurality of key followers;

providing a first plurality of racks coupled to the plurality of key followers;

providing a second plurality of racks coupled to the plurality of key followers;

providing a locking bar configured to engage one of: the first plurality of racks and the second plurality of racks to selectively replace either the user key or the master key; and

replacing the user key or master key with a different user key or master key, respectively, that is configured to unlock the lock cylinder, the different user key or master key having a different bitting than the user key bitting or the master key bitting,

wherein the first plurality of racks are paired with the second plurality of racks via the plurality of key followers.

Assignments (13)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 21, 2023
From: SPECTRUM BRANDS, INC.
To: ASSA ABLOY AMERICAS RESIDENTIAL INC.
Reel/Frame 065658/0105 →
RELEASE OF SECURITY INTEREST Recorded Jun 20, 2023
From: ROYAL BANK OF CANADA
To: SPECTRUM BRANDS, INC.
Reel/Frame 064029/0313 →
NOTICE OF SUCCESSOR AGENT AND ASSIGNMENT OF SECURITY INTEREST (INTELLECTUAL PROPERTY) REEL/FRAME 036131/0272 Recorded Jun 5, 2018
From: DEUTSCHE BANK AG NEW YORK BRANCH
To: ROYAL BANK OF CANADA
Reel/Frame 046301/0425 →
MERGER Recorded Jun 22, 2016
From: KWIKSET CORPORATION
To: SPECTRUM BRANDS, INC.
Reel/Frame 039116/0293 →
SECURITY INTEREST Recorded Jul 20, 2015
From: SPECTRUM BRANDS, INC.
To: DEUTSCHE BANK AG NEW YORK BRANCH, AS COLLATERAL AGENT
Reel/Frame 036131/0272 →
RELEASE OF SECURITY INTEREST Recorded Jul 14, 2015
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL TRUSTEE
To: APPLICA CONSUMER PRODUCTS, INC.; APPLICA CONSUMER PRODUCTS, INC., A CORP. OF FLORIDA; KWIKSET CORPORATION; LIQUID HOLDING COMPANY, INC.; NATIONAL MANUFACTURING CO.; PRICE PFISTER, INC.; ROV HOLDING, INC., A CORP. OF DELAWARE; ROVCAL, INC.; ROVCAL, INC., A CORP. OF CALIFORNIA; RUSSELL HOBBS, INC., A CORP. OF DELAWARE; SALIX ANIMAL HEALTH, LLC; SEED RESOURCES, L.L.C.; SPECTRUM BRANDS, INC.; SPECTRUM BRANDS, INC. AS SUCCESSOR IN INTEREST TO ROVCAL, INC.; SPECTRUM BRANDS, INC., A CORP. OF DELAWARE; TELL MANUFACTURING, INC.; TETRA HOLDING (US), INC., A CORP. OF DELAWARE; TETRA HOLDINGS (US), INC.; UNITED INDUSTRIES CORPORATION; UNITED INDUSTRIES CORPORATION AS SUCCESSOR IN INTEREST TO LIQUID HOLDING COMPANY, INC.; UNITED PET GROUP, INC.; UNITED PET GROUP, INC., A CORP. OF DELAWARE
Reel/Frame 036102/0001 →
RELEASE OF SECURITY INTEREST Recorded Jul 2, 2015
From: BANK OF AMERICA, N.A., AS AGENT
To: RUSSELL HOBBS, INC.; APPLICA CONSUMER PRODUCTS, INC.; TOASTMASTER INC.; SPECTRUM BRANDS, INC.; ROVCAL, INC.; TETRA HOLDING (US), INC.; UNITED PET GROUP, INC.; SEED RESOURCES, L.L.C.; PRICE PFISTER, INC.; KWIKSET CORPORATION; NATIONAL MANUFACTURING CO.; LIQUID HOLDING COMPANY, INC.; TELL MANUFACTURING, INC.; SALIX ANIMAL HEALTH, LLC
Reel/Frame 036052/0845 →
PATENT ASSIGNMENT AGREEMENT Recorded Apr 16, 2013
From: PRICE PFISTER, INC.
To: KWIKSET CORPORATION
Reel/Frame 030229/0018 →
SECURITY AGREEMENT Recorded Jan 31, 2013
From: PRICE PFISTER, INC.; KWIKSET CORPORATION; NATIONAL MANUFACTURING CO.
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 029731/0589 →
PATENT ASSIGNMENT AGREEMENT Recorded Dec 28, 2012
From: SPECTRUM BRANDS, INC.
To: PRICE PFISTER, INC.
Reel/Frame 029549/0190 →
PATENT SECURITY AGREEMENT Recorded Dec 28, 2012
From: PRICE PFISTER, INC.; KWIKSET CORPORATION; NATIONAL MANUFACTURING CO.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION
Reel/Frame 029538/0186 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 20, 2012
From: NEWFREY LLC
To: SPECTRUM BRANDS, INC.
Reel/Frame 029510/0820 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 23, 2012
From: EMORY, MARK W.
To: NEWFREY LLC
Reel/Frame 028613/0118 →