IP Library Patent Application 13557842
Patent Application
App. No. 13/557,842

Methods and Systems for In-Situ Extraction of Bitumen

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Quick Facts
Patent No.
US None
App. No.
13/557,842
Abstract

A method for carrying out in-situ bitumen extraction can include a step of forming one or more vertical freeze walls within or around a deposit of bituminous material and establishing a laterally confined deposit of bituminous material; a step of injecting a solvent within the laterally confined deposit of bituminous material; a step of withdrawing a mixture of dissolved bitumen and solvent from within the laterally confined deposit of bituminous material; a step of injecting water within the laterally confined deposit of bituminous material; and a step of withdrawing a mixture of solvent and water from within the laterally confined deposit of bituminous material.

Claims (48)

1 . A method of in-situ bitumen extraction comprising:

forming one or more vertical freeze walls within or around a deposit of bituminous material and establishing a laterally confined deposit of bituminous material;

injecting a solvent within the laterally confined deposit of bituminous material; and

withdrawing a mixture of dissolved bitumen and solvent from within the laterally confined deposit of bituminous material.

2 . The method as recited in claim 1 , further comprising:

injecting water within the laterally confined deposit of bituminous material; and

withdrawing a mixture of solvent and water from within the laterally confined deposit of bituminous material.

3 . The method as recited in claim 1 , wherein the solvent comprises a paraffinic solvent.

4 . The method as recited in claim 1 , wherein the solvent comprises pentante.

5 . The method as recited in claim 1 , wherein the method further comprises forming one or more horizontal freeze walls within the deposit of bituminous material and vertically confining the laterally confined deposit of bituminous material.

6 . The method as recited in claim 1 , wherein the one or more vertical freeze walls abut an impervious geological material located below the deposit of bituminous material.

7 . The method as recited in claim 1 , wherein forming one or more vertical freeze walls within or around the deposit of bituminous material comprises:

drilling a plurality of spaced apart vertical bores within or around the deposit of bituminous material; and

circulating a refrigerant through the vertical bores.

8 . The method as recited in claim 1 , wherein injecting the solvent within the laterally confined deposit of bituminous material comprises:

drilling one or more vertical injection bores within the laterally confined deposit of bituminous material; and

injecting the solvent within the laterally confined deposit of bituminous material through the one or more vertical injection bores.

9 . The method as recited in claim 8 , wherein withdrawing the mixture of dissolved bitumen and solvent from within the laterally confined deposit of bituminous material comprises:

drilling one or more vertical production bores within the laterally confined deposit of bituminous material; and

withdrawing the mixture of dissolved bitumen and solvent from the laterally confined deposit of bituminous material through the one or more vertical production bores.

10 . The method as recited in claim 9 , wherein:

the one or more vertical injection bores are arranged in a straight line;

the one or more vertical production bores are arranged in a straight line parallel to and spaced a distance away from the straight line of vertical injection bores; and

the solvent is injected into the laterally confined deposit of bituminous material in a direction towards the straight line of one or more vertical production bores.

11 . The method as recited in claim 1 , further comprising:

separating the mixture of dissolved bitumen and solvent withdrawn from within the laterally confined deposit of bituminous material into a bitumen stream and a solvent stream; and

reusing the solvent stream in the step of injecting solvent within the laterally confined deposit of bituminous material.

12 . The method as recited in claim 1 , wherein the solvent comprises a mixture of water and a peroxide.

13 . The method as recited in claim 12 , wherein the mixture comprises from 10 wt % to 60 wt % peroxide.

14 . The method as recited in claim 12 , wherein the peroxide is hydrogen peroxide.

15 . The method as recited in claim 1 , further comprising

agitating the deposit of bituminous material prior to injecting the solvent within the laterally confined deposit of bituminous material.

16 . A system for in-situ bitumen extraction comprising:

a plurality of vertical freeze wall bores formed in a deposit of bituminous material and aligned in a geometric pattern;

a refrigerant source in fluid communication with the plurality of vertical freeze wall bores;

a plurality of vertical injection bores formed win the deposit of bituminous material and located within the geometric pattern of the plurality of freeze walls;

a solvent source in fluid communication with the plurality of vertical injection bores; and

a plurality of vertical production wells formed in the deposit of bituminous material and located within the geometric pattern of the plurality of freeze walls.

17 . The system as recited in claim 16 , further comprising:

a bitumen-solvent separator in fluid communication with the plurality of vertical production wells.

18 . The system as recited in claim 16 , wherein the plurality of vertical freeze wall bores are in fluid communication with one another.

19 . The system as recited in claim 16 , further comprising a water source in fluid communication with the plurality of vertical injection bores.

20 . The system as recited in claim 19 , wherein the plurality of vertical injection bores each comprises:

an inner passage;

a co-annular outer passage separated from the inner passage by a partition;

a plurality of inner passage injection ports extending from the inner passage to the exterior of the vertical injection bore; and

a plurality of outer passage injection ports extending to the exterior of the vertical injection bore.

21 . The system as recited in claim 20 , wherein the inner passage is in fluid communication with only the water source and the outer passage is in fluid communication with only the solvent source.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 17, 2014
From: MARATHON OIL CANADA CORPORATION
To: SHELL CANADA ENERGY; CHEVRON CANADA LIMITED
Reel/Frame 033973/0464 →
CHANGE OF NAME Recorded May 22, 2013
From: MARATHON CANADIAN OIL SANDS HOLDING LIMITED
To: MARATHON OIL CANADA CORPORATION
Reel/Frame 030467/0595 →
CHANGE OF NAME Recorded Jan 23, 2013
From: MARATHON OIL CANADA CORPORATION
To: MARATHON CANADIAN OIL SANDS HOLDING LIMITED
Reel/Frame 029675/0197 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 25, 2012
From: KIFT, JULIAN; JOSHI, MAHENDRA
To: MARATHON OIL CANADA CORPORATION
Reel/Frame 029019/0416 →