Gas laser having radial and axial gas bearings
View Patent ↗A fan for circulating laser gas in a gas laser, the fan having a shaft which is supported by at least one radial bearing and at least one axial gas bearing. The axial gas bearing has at least two rotating bearing faces, one or both being structured with a groove pattern, and at least two stationary bearing faces that are arranged at both sides of a plate.
1. A device comprising:
a gas laser; and
a fan coupled to the gas laser and configured to circulate gas in the gas laser, wherein the fan comprises:
a shaft;
a radial bearing comprising:
a stationary radial gas bearing face; and
a rotating radial gas bearing face comprising an axially offset fish-bone groove pattern comprising a first groove region and a second groove region separated by a radially central intermediate region devoid of grooves wherein, with reference to the radially central intermediate region devoid of grooves:
(a) the distal groove depth of a groove in the first groove region of the axially offset fish-bone groove pattern exceeds the proximal groove depth of the groove in the first groove region of the axially offset fish-bone groove pattern, or
(b) the distal groove depth of a groove in the second groove region of the axially offset fish-bone groove pattern exceeds the proximal groove depth of the groove in the second groove region of the axially offset fish-bone groove pattern, or
(c) the distal groove depth of a groove in the first groove region of the axially offset fish-bone groove pattern exceeds the proximal groove depth of the groove in the first groove region of the axially offset fish-bone groove pattern and the distal groove depth of a groove in the second groove region of the axially offset fish-bone groove pattern exceeds the proximal groove depth of the groove in the second groove region of the axially offset fish-bone groove pattern; and
an axial gas bearing, wherein the axial gas bearing comprises:
two or more stationary axial gas bearing faces;
two or more rotating axial gas bearing faces, at least one of which is structured with a groove pattern; and
a plate, wherein at least two of the two or more stationary axial gas bearing faces are arranged at opposite sides of the plate,
wherein the shaft is supported by the radial bearing and the axial gas bearing.
2. The device of claim 1 , wherein the groove pattern is a helical groove pattern.
3. The device of claim 1 , wherein the groove pattern is a radially offset fish-bone groove pattern.
4. The device of claim 1 , wherein the groove pattern comprises a first groove region and a second groove region separated by a radially central intermediate region devoid of grooves.
5. The device of claim 4 , wherein, with reference to the radially central intermediate region devoid of grooves, the distal groove depth exceeds the proximal groove depth in the first groove region or the second groove region or both regions.
6. The device of claim 1 , wherein, with reference to the shaft, a distal groove depth of a groove in the groove pattern exceeds a proximal groove depth of the groove in the groove pattern.
7. The device of claim 1 , wherein the depth of the groove in the first groove region and/or the depth of the groove in the second groove region decreases in a stepless manner toward the radially central intermediate region devoid of grooves.
8. The device of claim 1 , wherein the depth of the groove in the first groove region and/or the depth of the groove in the second groove region decreases in a step-wise manner toward the radially central intermediate region devoid of grooves.
9. The device of claim 1 , further comprising an annular element arranged about the stationary radial gas bearing face.
10. The device of claim 9 , wherein the annular element comprises a resilient material.
11. The device of claim 1 , wherein the depth of a groove in the groove pattern is between 5 microns and 50 microns.
12. The device of claim 1 , wherein at least one of the two or more stationary axial gas bearing faces and the two or more rotating axial gas bearing faces comprises a convex surface.
13. The device of claim 1 , further comprising an annular element arranged about at least one of the two stationary axial gas bearing faces.
14. The device of claim 13 , wherein the annular element comprises a resilient material.
15. A method of operating a gas laser comprising a fan for circulating gas in the gas laser and having an axial gas bearing and a radial bearing, the method comprising:
operating the axial gas bearing as a passive gas bearing and an active gas bearing, wherein the radial bearing is a radial gas bearing comprising a stationary radial gas bearing face and a rotating radial gas bearing face comprising an axially offset fish-bone groove pattern; and
providing contact-free dynamic sealing via the rotating radial gas bearing face with respect to pressure differences in the level of the pressure which is built up by grooves in the axially offset fish-bone groove pattern.
16. The method of claim 15 , further comprising, when the axial gas bearing is operated as an active gas bearing, adjusting the pressure level of the axial gas bearing independently of the pressure level of other gas bearings in the fan.
17. The method of claim 16 , further comprising using gas from the pressure side of the fan as a pressure gas.
18. The method of claim 15 , wherein the axial gas bearing comprises two or more stationary axial gas bearing faces, and further comprising, when the axial gas bearing is operated as an active gas bearing, increasing the pressure level of the axial gas bearing via openings in the two or more stationary axial gas bearing faces, each opening having a diameter up to 100 microns.
19. A method of operating a gas laser comprising a fan for circulating gas in the gas laser and having an axial gas bearing and a radial gas bearing, the method comprising:
operating the radial gas bearing as a passive gas bearing and an active gas bearing, wherein the radial gas bearing comprises a stationary radial gas bearing face and a rotating radial gas bearing face that comprises an axially offset fish-bone groove pattern; and
providing contact-free dynamic sealing via the rotating radial gas bearing face with respect to pressure differences in the level of the pressure which is built up by grooves in the axially offset fish-bone groove pattern.
20. The method of claim 19 , further comprising, when the radial gas bearing is operated as an active gas bearing, adjusting the pressure level of the radial gas bearing independently of the pressure level of other gas bearings in the fan.
21. The method of claim 19 , further comprising using gas from the pressure side of the fan as a pressure gas.
22. The method of claim 19 , wherein, when the radial gas bearing is operated as an active gas bearing, increasing the pressure level of the radial gas bearing via openings in the stationary radial gas bearing face, each opening having a diameter up to 100 microns.
23. A device comprising:
a gas laser; and
a fan coupled to the gas laser and configured to circulate gas in the gas laser, wherein the fan comprises:
a shaft supported by the radial bearing and the axial gas bearing;
a radial bearing; and
an axial gas bearing, wherein the axial gas bearing comprises:
two or more stationary axial gas bearing faces;
two or more rotating axial gas bearing faces, at least one of which is structured with a groove pattern, wherein the groove pattern comprises a first groove region and a second groove region separated by a radially central intermediate region devoid of grooves; and
a plate, wherein at least two of the two or more stationary axial gas bearing faces are arranged at opposite sides of the plate.
24. The device of claim 23 , wherein, with reference to the radially central intermediate region devoid of grooves, the distal groove depth exceeds the proximal groove depth in the first groove region or the second groove region or both regions.
25. A device comprising:
a gas laser; and
a fan coupled to the gas laser and configured to circulate gas in the gas laser, wherein the fan comprises:
a shaft supported by the radial bearing and the axial gas bearing;
a radial bearing; and
an axial gas bearing, wherein the axial gas bearing comprises:
two or more stationary axial gas bearing faces;
two or more rotating axial gas bearing faces, at least one of which is structured with a groove pattern; and
a plate, wherein at least two of the two or more stationary axial gas bearing faces are arranged at opposite sides of the plate,
wherein, with reference to the shaft, a distal groove depth of a groove in the groove pattern exceeds a proximal groove depth of the groove in the groove pattern.