Lead with braided reinforcement
View Patent ↗A therapy delivery element configured for at least partial insertion in a living body. A braided structure surrounds the conductor assembly. A distal end of the braided structure is attached to an electrode assembly and a free floating proximal end is located near a connector assembly. An outer tubing surrounds the braided structure. The outer tubing includes a proximal end attached to the connector assembly and a distal end attached to the braided structure near the electrode assembly. A proximal tension force applied to the connector assembly acts substantially on the outer tubing and the conductor assembly and a proximal tension force applied to the free floating proximal end acts substantially on the braided structure.
1. A therapy delivery element configured for at least partial insertion in a living body, the therapy delivery element comprising:
a conductor assembly comprising a plurality of conductors;
an electrode assembly located at a distal end of the conductor assembly, the electrode assembly comprising a plurality of electrodes that are electrically coupled to the conductors;
a connector assembly located at a proximal end of the conductor assembly, the connector assembly comprising a plurality of electrical contacts that are electrically coupled to the conductors;
a plurality of fibers comprising a braided structure surrounding the conductor assembly along a braided section, the braided structure comprising a distal end attached to the electrode assembly and a free floating proximal end located near the connector assembly; and
an outer tubing surrounding the braided structure along an outer tubing section, the outer tubing comprising a proximal end attached to the connector assembly and a distal end attached to the braided structure near the electrode assembly or to the electrode assembly, wherein the free floating proximal end of the braided structure is unattached to, but disposed within, the outer tubing, and wherein:
with a proximal tension force applied to the connector assembly, an elongation of the therapy delivery element substantially corresponds to an elongation of the outer tubing and the conductor assembly;
with the proximal tension force applied to the free floating proximal end, the elongation of the therapy delivery element substantially corresponds to an elongation of the braided structure; and
the elongation of the therapy delivery element with the proximal tension force applied to the connector assembly is greater than the elongation of the therapy delivery element with the proximal tension force applied to the free floating proximal end.
2. The therapy delivery element of claim 1 , wherein the outer tubing section is configured to be elongatable independently of the braided section.
3. The therapy delivery element of claim 1 , wherein a tension force applied to the free floating proximal end is substantially transmitted to the electrode assembly independent of the outer tubing.
4. The therapy delivery element of claim 1 , wherein a tension force applied to the connector assembly exhibits a percentage elongation generally corresponding to a percentage elongation of the outer tubing and the conductor assembly.
5. The therapy delivery element of claim 1 , wherein, with the tension force applied to the free floating end of the braided structure, the therapy delivery element includes a percent elongation in a range between about 0.5% to about 15%.
6. The therapy delivery element of claim 1 , wherein, with the tension force applied to the connector assembly, the therapy delivery element includes a percent elongation in a range between about 5% to about 30%.
7. The therapy delivery element of claim 1 , wherein, with the tension force applied to the free floating end of the braided structure, the therapy delivery element includes a yield strength in a range between about 8 lbs. to about 15 lbs.
8. The therapy delivery element of claim 1 , wherein, with the tension force applied to the connector assembly, the therapy delivery element includes a yield strength in a range between about 1 lb. to about 7 lbs.
9. The therapy delivery element of claim 1 , wherein an axial force required to fully stretch the therapy delivery element between the connector assembly and the distal end of the outer tubing is less than about 10% of the yield strength between the free floating proximal end of the braided structure and the electrode assembly.
10. The therapy delivery element of claim 1 , wherein a yield strength of the therapy delivery element when the tension force is applied to the free floating proximal end of the braided structure is at least 5 times greater than the yield strength when the tension force is applied to the connector assembly.
11. The therapy delivery element of claim 1 , wherein the braided structure extends substantially to a distal end of the electrode assembly.
12. The therapy delivery element of claim 1 , comprising an inner tubing bonded to the braided structure, the outer tubing surrounding the inner tubing.
13. The therapy delivery element of claim 12 , wherein the inner tubing extends substantially to a distal end of the electrode assembly.
14. The therapy delivery element of claim 1 , comprising at least one fixation structure attached to the therapy delivery element near the electrode assembly.
15. The therapy delivery element of claim 1 , comprising a thermoplastic material melted into engagement with the braided structure.
16. A therapy delivery element configured for at least partial insertion in a living body, the therapy delivery element comprising:
a conductor assembly including a conductor;
an electrode assembly located at a distal end of the conductor assembly, the electrode assembly including an electrode electrically coupled to the conductor;
a connector assembly located at a proximal end of the conductor assembly, the connector assembly including an electrical contact electrically coupled to the conductor;
a plurality of fibers forming a braided structure surrounding the conductor assembly along a braided section, the braided structure including a distal end attached to the electrode assembly and a free floating proximal end located proximate the connector assembly; and
an outer tubing surrounding the braided structure along an outer tubing section, the outer tubing including a proximal end attached to the connector assembly and a distal end attached to the braided structure proximate the electrode assembly or to the electrode assembly, wherein the free floating proximal end of the braided structure is unattached to, but disposed within the outer tubing, and wherein:
with a proximal tension force applied to the connector assembly, an elongation of the therapy delivery element substantially corresponds to an elongation of the outer tubing and the conductor assembly;
with the proximal tension force applied to the free floating proximal end, the elongation of the therapy delivery element substantially corresponds to an elongation of the braided structure; and
the elongation of the therapy delivery element with the proximal tension force applied to the connector assembly is greater than the elongation of the therapy delivery element with the proximal tension force applied to the free floating proximal end.
17. The therapy delivery element of claim 16 , wherein the braided structure includes a lumen, the conductor assembly being at least partially disposed within the lumen.
18. The therapy delivery element of claim 16 , wherein the braided structure is bonded to the electrode assembly.
19. The therapy delivery element of claim 16 , comprising an inner tubing bonded to the braided structure, the outer tubing surrounding the inner tubing.
20. The therapy delivery element of claim 19 , wherein an inner diameter of the outer tubing is greater than an outer diameter of the inner tubing to form a gap between the inner tubing and the outer tubing.
21. A therapy delivery element configured for at least partial insertion in a living body, the therapy delivery element comprising:
a conductor assembly comprising a plurality of conductors;
an electrode assembly located at a distal end of the conductor assembly, the electrode assembly comprising a plurality of electrodes that are electrically coupled to the conductors;
a connector assembly located at a proximal end of the conductor assembly, the connector assembly comprising a plurality of electrical contacts that are electrically coupled to the conductors;
a plurality of fibers comprising a braided structure surrounding the conductor assembly along a braided section, the braided structure comprising a distal end attached to the electrode assembly and a free floating proximal end located near the connector assembly; and
an outer tubing surrounding the braided structure along an outer tubing section, the outer tubing comprising a proximal end attached to the connector assembly and a distal end attached to the braided structure near the electrode assembly or to the electrode assembly, wherein the free floating proximal end of the braided structure is unattached to, but disposed within, the outer tubing, and wherein:
with a proximal tension force applied to the connector assembly, an elongation of the therapy delivery element substantially corresponds to an elongation of the outer tubing and the conductor assembly;
with the proximal tension force applied to the free floating proximal end, the elongation of the therapy delivery element substantially corresponds to an elongation of the braided structure; and
an axial force required to fully stretch the therapy delivery element between the connector assembly and the distal end of the outer tubing is less than about 10% of the yield strength between the free floating proximal end of the braided structure and the electrode assembly.
22. A therapy delivery element configured for at least partial insertion in a living body, the therapy delivery element comprising:
a conductor assembly comprising a plurality of conductors;
an electrode assembly located at a distal end of the conductor assembly, the electrode assembly comprising a plurality of electrodes that are electrically coupled to the conductors;
a connector assembly located at a proximal end of the conductor assembly, the connector assembly comprising a plurality of electrical contacts that are electrically coupled to the conductors;
a plurality of fibers comprising a braided structure surrounding the conductor assembly along a braided section, the braided structure comprising a distal end attached to the electrode assembly and a free floating proximal end located near the connector assembly; and
an outer tubing surrounding the braided structure along an outer tubing section, the outer tubing comprising a proximal end attached to the connector assembly and a distal end attached to the braided structure near the electrode assembly or to the electrode assembly, wherein the free floating proximal end of the braided structure is unattached to, but disposed within, the outer tubing, and wherein:
with a proximal tension force applied to the connector assembly, an elongation of the therapy delivery element substantially corresponds to an elongation of the outer tubing and the conductor assembly;
with the proximal tension force applied to the free floating proximal end, the elongation of the therapy delivery element substantially corresponds to an elongation of the braided structure; and
a yield strength of the therapy delivery element when the proximal tension force is applied to the free floating proximal end of the braided structure is at least 5 times greater than the yield strength when the proximal tension force is applied to the connector assembly.