Direct solar steam generation
View Patent ↗Solar energy generates steam in a “once-through” configuration without recirculation, with closely managed steam quality, to produce wet steam from high-contaminant feed water without scaling or fouling. Feed water is pressurized, preheated, and evaporated in a series of pipes exposed to concentrated solar energy to produce a water-steam mixture for direct distribution to an industrial process such as enhanced oil recovery or desalination. Water flow rates are managed based on measurements of solar energy and steam production to manage variations in the solar energy. Steam generator piping system uses continuous receiver pipe that is illuminated by segmented parabolic mirrors enabled to track the sun. Provisions for steam generator piping recurring maintenance are provided. Thermal energy from hot condensate and/or from low quality steam is recaptured and warms inlet water.
1. A solar collection system comprising:
an inlet manifold coupled to a source of water;
an outlet manifold;
a solar heater having:
a plurality of solar energy receiver pipes coupled between the inlet manifold and the outlet manifold; and
a plurality of solar energy mirrors positioned to track the sun and illuminate portions of the solar energy receiver pipes with solar energy reflected from the solar energy mirrors;
a steam distribution system coupled between the outlet manifold and an oilfield steam injection well to direct steam from the water into the well, without a reboiler between the outlet manifold and the injection well; and
a controller operatively coupled to at least one of the inlet manifold, the outlet manifold and the receiver pipes, the controller being configured to (a) isolate a particular receiver pipe from other receiver pipes, and (b) position a reflector corresponding to the particular receiver pipe off-sun, during cleaning operations.
2. A solar collection system comprising:
an inlet manifold coupled to a source of water;
an outlet manifold;
a solar heater having:
a plurality of solar energy receiver pipes coupled between the inlet manifold and the outlet manifold; and
a plurality of solar energy mirrors positioned to track the sun and illuminate portions of the solar energy receiver pipes with solar energy reflected from the solar energy mirrors onto the portions of the solar energy receiver pipes;
wherein the portions of the solar energy receiver pipes are constructed of a thickness enabling repeated acid cleaning;
a steam distribution system coupled between the outlet manifold and an oilfield steam injection well to direct steam from the water into the well, without a reboiler between the outlet manifold and the injection well; and
a controller operatively coupled to the inlet manifold, the outlet manifold and the receiver pipes, the controller being configured to (a) isolate a particular receiver pipe from other receiver pipes, and (b) position a reflector corresponding to the particular receiver pipe off-sun, during cleaning operations.
3. The system of claim 2 wherein at least one of the solar enemy receiver pipes includes a cleaning pig injection location and a cleaning pig extraction location enabled to inject and/or extract one or more of the cleaning pigs.
4. The system of claim 3 , wherein the solar energy receiver pipes are connected with connecting pipes and crossover pipes having a thickness equal to the thickness of the solar energy receiver pipes.
5. The system of claim 4 , wherein the solar energy receiver pipes and the solar energy mirrors are within an at least partially enclosing and at least partially transparent structure.
6. The system of claim 4 , wherein the solar energy receiver pipes have a continuous inside surface from a cleaning pig an injection location to the cleaning pig extraction location.
7. The system of claim 6 , wherein the solar energy receiver pipes have a constant nominal inner diameter.