IP Library Granted Patent US 9,175,362
Granted Patent B2
US 9,175,362 · App. 13/579,692 · Granted Nov 3, 2015

Method of manufacturing grain-oriented electrical steel sheet

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,175,362
App. No.
13/579,692
Granted
Nov 3, 2015
Kind
B2
Abstract

Hot rolling is performed on a steel with a predetermined composition containing Ti: 0.0020 mass % to 0.010 mass % and/or Cu: 0.010 mass % to 0.50 mass % to obtain a hot-rolled steel sheet. Annealing is performed on the hot-rolled steel sheet to obtain an annealed steel sheet. Cold rolling is performed on the annealed steel sheet to obtain a cold-rolled steel sheet. Decarburization annealing and nitridation annealing are performed on the cold-rolled steel sheet to obtain a decarburized nitrided steel sheet. Then, finish annealing is performed on the decarburized nitrided steel sheet. When obtaining the decarburized nitrided steel sheet, heating on the cold-rolled steel sheet is started in a decarburizing and nitriding atmosphere, then first annealing is performed at a first temperature within a predetermined range, and then second annealing is performed at a second temperature within a predetermined range.

Claims (51)

1. A method of manufacturing a grain-oriented electrical steel sheet, comprising:

hot rolling a steel containing Si: 2.5 mass % to 4.0 mass %, C: 0.02 mass % to 0.10 mass %, Mn: 0.05 mass % to 0.20 mass %, acid-soluble Al: 0.020 mass % to 0.040 mass %, N: 0.002 mass % to 0.012 mass %, S: 0.001 mass % to 0.010 mass %, and P: 0.01 mass % to 0.08 mass %, further containing at least one selected from the group consisting of Ti: 0.0020 mass % to 0.010 mass % and Cu: 0.010 mass % to 0.50 mass %, and a balance composed of Fe and inevitable impurities, to obtain a hot-rolled steel sheet;

annealing the hot-rolled steel sheet to obtain an annealed steel sheet;

cold rolling the annealed steel sheet to obtain a cold-rolled steel sheet;

decarburization annealing and nitridation annealing the cold-rolled steel sheet to obtain a decarburized nitrided steel sheet; and

finish annealing the decarburized nitrided steel sheet,

wherein the step of decarburization annealing and nitridation annealing comprises:

heating the cold-rolled steel sheet in a decarburizing and nitriding atmosphere;

performing first annealing at a first temperature within a range of 700° C. to 850° C. and with a holding time of at least 15 seconds to effectively diffuse the nitrogen entering a surface of the cold-rolled steel sheet into a central portion of the cold-rolled steel sheet; and

then performing second annealing at a second temperature within a range of 860° C. to 950° C. and with a holding time of at least 15 seconds to adjust primary recrystallized grains to a sufficient size.

2. A method of manufacturing a grain-oriented electrical steel sheet, comprising:

hot rolling a steel containing Si: 2.5 mass % to 4.0 mass %, C: 0.02 mass % to 0.10 mass %, Mn: 0.05 mass % to 0.20 mass %, acid-soluble Al: 0.020 mass % to 0.040 mass %, N: 0.002 mass % to 0.012 mass %, S: 0.001 mass % to 0.010 mass %, and P: 0.01 mass % to 0.08 mass %, further containing at least one selected from the group consisting of Ti: 0.010 mass % or less and Cu: 0.50 mass % or less to satisfy at least one of Ti: 0.0020 mass % or more and Cu: 0.010 mass % or more, and a balance composed of Fe and inevitable impurities, to obtain a hot-rolled steel sheet;

annealing the hot-rolled steel sheet to obtain an annealed steel sheet;

cold rolling the annealed steel sheet to obtain a cold-rolled steel sheet;

decarburization annealing and nitridation annealing the cold-rolled steel sheet to obtain a decarburized nitrided steel sheet; and

finish annealing the decarburized nitrided steel sheet,

wherein the step of decarburization annealing and nitridation annealing comprises:

heating the cold-rolled steel sheet in a decarburizing and nitriding atmosphere;

performing first annealing at a first temperature within a range of 700° C. to 850° C. and with a holding time of at least 15 seconds to effectively diffuse the nitrogen entering a surface of the cold-rolled steel sheet into a central portion of the cold-rolled steel sheet; and

then performing second annealing at a second temperature within a range of 860° C. to 950° C. and with a holding time of at least 15 seconds to adjust primary recrystallized grains to a sufficient size.

3. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 or 2 , wherein the steel further contains at least one selected from the group consisting of Cr: 0.010 mass % to 0.20 mass %, Sn: 0.010 mass % to 0.20 mass %, Sb: 0.010 mass % to 0.20 mass %, Ni: 0.010 mass % to 0.20 mass %, Se: 0.005 mass % to 0.02 mass %, Bi: 0.005 mass % to 0.02 mass %, Pb: 0.005 mass % to 0.02 mass %, B: 0.005 mass % to 0.02 mass %, V: 0.005 mass % to 0.02 mass %, Mo: 0.005 mass % to 0.02 mass %, and As: 0.005 mass % to 0.02 mass %.

4. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 or 2 , wherein the steel further contains at least one selected from a group consisting of Cr: 0.20 mass % or less, Sn: 0.20 mass % or less, Sb: 0.010 mass % to 0.20 mass %, Ni: 0.010 mass % to 0.20 mass %, Se: 0.005 mass % to 0.02 mass %, Bi: 0.005 mass % to 0.02 mass %, Pb: 0.005 mass % to 0.02 mass %, B: 0.005 mass % to 0.02 mass %, V: 0.005 mass % to 0.02 mass %, Mo: 0.005 mass % to 0.02 mass %, and As: 0.005 mass % to 0.02 mass %.

5. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 , wherein

the Ti content in the steel is 0.0020 mass % to 0.0080 mass %,

the Cu content in the steel is 0.01 mass % to 0.10 mass %, and

a relation of 20×[Ti]+[Cu]≦0.18 is satisfied where the Ti content (mass %) in the steel is expressed as [Ti] and the Cu content (mass %) is expressed as [Cu].

6. The method of manufacturing a grain-oriented electrical steel sheet according to claim 3 , wherein

the Ti content in the steel is 0.0020 mass % to 0.0080 mass %,

the Cu content in the steel is 0.01 mass % to 0.10 mass %, and

a relation of 20×[Ti]+[Cu]≦0.18 is satisfied where the Ti content (mass %) in the steel is expressed as [Ti] and the Cu content (mass %) is expressed as [Cu].

7. The method of manufacturing a grain-oriented electrical steel sheet according to claim 4 , wherein

the Ti content in the steel is 0.0020 mass % to 0.0080 mass %,

the Cu content in the steel is 0.01 mass % to 0.10 mass %, and

a relation of 20×[Ti]+[Cu]≦0.18 is satisfied where the Ti content (mass %) in the steel is expressed as [Ti] and the Cu content (mass %) is expressed as [Cu].

8. The method of manufacturing a grain-oriented electrical steel sheet according to claim 5 , wherein a relation of 10×[Ti]+[Cu]≦0.07 is satisfied.

9. The method of manufacturing a grain-oriented electrical steel sheet according to claim 6 , wherein a relation of 10×[Ti]+[Cu]≦0.07 is satisfied.

10. The method of manufacturing a grain-oriented electrical steel sheet according to claim 7 , wherein a relation of 10×[Ti]+[Cu]≦0.07 is satisfied.

11. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 , wherein the hot rolling the steel is performed after heating the steel to a temperature of 1250° C. or lower.

12. The method of manufacturing a grain-oriented electrical steel sheet according to claim 3 , wherein the hot rolling the steel is performed after heating the steel to a temperature of 1250° C. or lower.

13. The method of manufacturing a grain-oriented electrical steel sheet according to claim 5 , wherein the hot rolling the steel is performed after heating the steel to a temperature of 1250° C. or lower.

14. The method of manufacturing a grain-oriented electrical steel sheet according to claim 8 , wherein the hot rolling the steel is performed after heating the steel to a temperature of 1250° C. or lower.

15. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 or 2 ,

wherein the steel further contains at least one selected from the group consisting of Cr: 0.010 mass % to 0.20 mass % and Sn: 0.010 mass % to 0.20 mass %.

16. The method of manufacturing a grain-oriented electrical steel sheet according to claim 1 or 2 ,

wherein the steel further contains at least one selected from the group consisting of Cr: 0.20 mass % or less and Sn: 0.20 mass % or less.

17. The method of manufacturing a grain-oriented electrical steel sheet according to claim 2 , wherein

the Ti content in the steel is 0.0020 mass % to 0.0080 mass %,

the Cu content in the steel is 0.01 mass % to 0.10 mass %, and

a relation of 20×[Ti]+[Cu]≦0.18 is satisfied where the Ti content (mass %) in the steel is expressed as [Ti] and the Cu content (mass %) is expressed as [Cu].

18. The method of manufacturing a grain-oriented electrical steel sheet according to claim 17 , wherein a relation of 10×[Ti]+[Cu]≦0.07 is satisfied.

19. The method of manufacturing a grain-oriented electrical steel sheet according to claim 2 , wherein the hot rolling the steel is performed after heating the steel to a temperature of 1250° C. or lower.

Assignments (4)
CHANGE OF NAME Recorded May 14, 2019
From: NIPPON STEEL & SUMITOMO METAL CORPORATION
To: NIPPON STEEL CORPORATION
Reel/Frame 049257/0828 →
MERGER Recorded Mar 13, 2013
From: NIPPON STEEL CORPORATION
To: NIPPON STEEL & SUMITOMO METAL CORPORATION
Reel/Frame 029980/0103 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNOR INFORMATION PREVIOUSLY RECORDED ON REEL 028805 FRAME 0320. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNORS ARE KENICHI MURAKAMI AND YOSHIYUKI USHIGAMI. Recorded Oct 10, 2012
From: MURAKAMI, KENICHI; USHIGAMI, YOSHIYUKI
To: NIPPON STEEL CORPORATION
Reel/Frame 029108/0936 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 17, 2012
From: MURAKAMI, KENICHI
To: NIPPON STEEL CORPORATION
Reel/Frame 028805/0320 →