Apparatuses, systems, and methods for testing a mattress
View Patent ↗Apparatuses, systems, or methods for testing a mattress system are described herein. Apparatuses and systems can include a robotic arm assembly and a mannequin to simulate natural human motion or movements that occur during use of a mattress system. The apparatuses and systems described herein can test a mattress system for firmness and/or durability. Also described herein are methods for testing a mattress system with a robotic arm assembly and a mannequin.
1. An apparatus for testing a mattress system comprising:
a robotic arm assembly;
a mannequin coupled to the robotic arm assembly; and
a multi-axial load cell operably connected to the mannequin,
wherein the robotic arm assembly is configured to position the mannequin in a plurality of positions upon a mattress system.
2. The apparatus of claim 1 , wherein the multi-axial load cell comprises at least one sensor.
3. The apparatus of claim 2 , wherein the at least one sensor measures the load response of force exerted by an end of the robotic arm assembly.
4. The apparatus of claim 1 , further comprising an operating system, wherein the operating system directs the operation of the robotic arm assembly.
5. The apparatus of claim 4 , wherein the operating system directs the operation of the robotic arm assembly in response to force feedback provided by a multi-axial load cell.
6. The apparatus of claim 4 , wherein the operating system comprises a computer processor and memory.
7. The apparatus of claim 4 , wherein the operating system collects and stores data from the robotic arm assembly or mannequin generated during the testing of a mattress system.
8. The apparatus of claim 1 , wherein the mannequin is a partial body mannequin.
9. The apparatus of claim 1 , wherein the mannequin is a full body mannequin.
10. A system for testing a mattress system comprising:
a robotic arm assembly comprising an arm and an end-of-arm attachment;
a mannequin coupled to the end-of-arm attachment; and
an operating system, wherein the operating system is configured to direct the movement of the robotic arm assembly and mannequin about a mattress system such that the mannequin at least slides and rotates on the surface of the mattress system.
11. The system of claim 10 , wherein the operating system collects and stores data gathered during the movement of the robotic arm assembly.
12. The system of claim 11 , wherein the data can be processed to determine the firmness or surface depression of the mattress system.
13. A method for testing a mattress system comprising:
applying a force upon a mattress system using a mannequin;
sliding the mannequin from a first edge of the mattress system to an inner region of the mattress system; and
rotating the mannequin on a surface of the mattress system.
14. The method of claim 13 , wherein the force is applied upon the first edge of the mattress system.
15. The method of claim 13 further comprising:
sliding the mannequin to a second position in the inner region of the mattress system.
16. The method of claim 13 , wherein rotating the mannequin on a surface of the mattress system comprises rotating the mannequin from a first orientation to a second orientation.
17. The method of claim 13 , wherein the rotating the mannequin comprises rotating the mannequin at least 60 degrees.
18. The method of claim 13 , wherein the mannequin remains stationary for a specified period of time in at least one position on the mattress system.
19. A method for testing a mattress system comprising:
applying a force upon a mattress system using a mannequin;
sliding the mannequin from a first edge of the mattress system to an inner region of the mattress system;
rotating the mannequin on a surface of the mattress system from a first orientation to a second orientation;
rotating the mannequin from the second orientation to the first orientation;
sliding the mannequin in the first orientation from the inner region of the mattress system to the first edge of the mattress system; and
removing the force upon the first edge of the mattress system by lifting the mannequin such that the mannequin does not contact the mattress system.