IP Library Granted Patent US 8,875,585
Granted Patent B2
US 8,875,585 · App. 13/593,821 · Granted Nov 4, 2014

Apparatuses, systems, and methods for testing a mattress

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Quick Facts
Patent No.
US 8,875,585
App. No.
13/593,821
Granted
Nov 4, 2014
Kind
B2
Abstract

Apparatuses, systems, or methods for testing a mattress system are described herein. Apparatuses and systems can include a robotic arm assembly and a mannequin to simulate natural human motion or movements that occur during use of a mattress system. The apparatuses and systems described herein can test a mattress system for firmness and/or durability. Also described herein are methods for testing a mattress system with a robotic arm assembly and a mannequin.

Claims (36)

1. An apparatus for testing a mattress system comprising:

a robotic arm assembly;

a mannequin coupled to the robotic arm assembly; and

a multi-axial load cell operably connected to the mannequin,

wherein the robotic arm assembly is configured to position the mannequin in a plurality of positions upon a mattress system.

2. The apparatus of claim 1 , wherein the multi-axial load cell comprises at least one sensor.

3. The apparatus of claim 2 , wherein the at least one sensor measures the load response of force exerted by an end of the robotic arm assembly.

4. The apparatus of claim 1 , further comprising an operating system, wherein the operating system directs the operation of the robotic arm assembly.

5. The apparatus of claim 4 , wherein the operating system directs the operation of the robotic arm assembly in response to force feedback provided by a multi-axial load cell.

6. The apparatus of claim 4 , wherein the operating system comprises a computer processor and memory.

7. The apparatus of claim 4 , wherein the operating system collects and stores data from the robotic arm assembly or mannequin generated during the testing of a mattress system.

8. The apparatus of claim 1 , wherein the mannequin is a partial body mannequin.

9. The apparatus of claim 1 , wherein the mannequin is a full body mannequin.

10. A system for testing a mattress system comprising:

a robotic arm assembly comprising an arm and an end-of-arm attachment;

a mannequin coupled to the end-of-arm attachment; and

an operating system, wherein the operating system is configured to direct the movement of the robotic arm assembly and mannequin about a mattress system such that the mannequin at least slides and rotates on the surface of the mattress system.

11. The system of claim 10 , wherein the operating system collects and stores data gathered during the movement of the robotic arm assembly.

12. The system of claim 11 , wherein the data can be processed to determine the firmness or surface depression of the mattress system.

13. A method for testing a mattress system comprising:

applying a force upon a mattress system using a mannequin;

sliding the mannequin from a first edge of the mattress system to an inner region of the mattress system; and

rotating the mannequin on a surface of the mattress system.

14. The method of claim 13 , wherein the force is applied upon the first edge of the mattress system.

15. The method of claim 13 further comprising:

sliding the mannequin to a second position in the inner region of the mattress system.

16. The method of claim 13 , wherein rotating the mannequin on a surface of the mattress system comprises rotating the mannequin from a first orientation to a second orientation.

17. The method of claim 13 , wherein the rotating the mannequin comprises rotating the mannequin at least 60 degrees.

18. The method of claim 13 , wherein the mannequin remains stationary for a specified period of time in at least one position on the mattress system.

19. A method for testing a mattress system comprising:

applying a force upon a mattress system using a mannequin;

sliding the mannequin from a first edge of the mattress system to an inner region of the mattress system;

rotating the mannequin on a surface of the mattress system from a first orientation to a second orientation;

rotating the mannequin from the second orientation to the first orientation;

sliding the mannequin in the first orientation from the inner region of the mattress system to the first edge of the mattress system; and

removing the force upon the first edge of the mattress system by lifting the mannequin such that the mannequin does not contact the mattress system.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Oct 25, 2023
From: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC; TEMPUR WORLD, LLC
Reel/Frame 065344/0650 →
SECURITY INTEREST Recorded Oct 25, 2023
From: SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 065349/0816 →
PATENT SECURITY AGREEMENT Recorded Apr 13, 2016
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC; TEMPUR WORLD, LLC
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 038426/0257 →
RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Apr 11, 2016
From: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
To: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
Reel/Frame 038400/0914 →
PATENT SECURITY AGREEMENT (SUPPLEMENT) Recorded Mar 13, 2015
From: TEMPUR-PEDIC MANAGEMENT, LLC; SEALY TECHNOLOGY LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 035200/0674 →
GRANT OF SECURITY INTEREST IN PATENT RIGHTS Recorded Jan 13, 2015
From: SEALY TECHNOLOGY LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS JUNIOR NOTES COLLATERAL AGENT
Reel/Frame 034757/0301 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2014
From: MCCOLLUM, BRAD
To: SEALY TECHNOLOGY LLC
Reel/Frame 032278/0530 →