IP Library Granted Patent US 9,574,055
Granted Patent B2
US 9,574,055 · App. 13/594,623 · Granted Feb 21, 2017

Compatibilized silica with a plurality of silanes and a polymer silica-reinforced masterbatch

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Quick Facts
Patent No.
US 9,574,055
App. No.
13/594,623
Granted
Feb 21, 2017
Kind
B2
Abstract

A compatibilized silica for incorporation into natural and synthetic polymers in latex form using precipitated or fumed silica with at least two organosilicon coupling compounds in an aqueous suspension. Polymer-silica reinforced masterbatches are prepared by addition of the compatibilized silica slurry using the formed compatibilized silica.

Claims (13)

1. A polymer silica masterbatch comprising: a blend of a natural polymer or a synthetic polymer, the synthetic polymer is selected from the group consisting of: styrene-butadiene rubber, acrylonitrile-butadiene rubber, acrylonitrile-butadiene-styrene polymer, styrene-acrylonitrile copolymer, polybutadiene, polyisoprene, neoprene, polybutadiene-isoprene, and mixtures thereof, the natural polymer or the synthetic polymer with 5 weight percent to 80 weight percent of a compatibilized silica having 0.1 weight percent to 25 weight percent of the compatibilized silica weight percent of a plurality of silane coupling agents chemically bound to a surface of the compatibilized silica, wherein the plurality of silane coupling agents are present as an average tetrameric structure having a T.sup.3/T.sup.2 ratio of 0.75 or greater as measured by NMR, and wherein the plurality of silane coupling agents consist of:

a. a polysulfide silane comprising an organosilicon derived from an organic silane having the structure: Z 1 Z 2 Z 3 Si(CH 2 ) y X(CH 2 ) y SIZ 1 Z 2 Z 3 , wherein X is a polysulfide, wherein y is an integer equal to or greater than 1; and wherein Z 1 , Z 2 , and Z 3 are each independently selected from the group consisting of hydrogen, an alkoxy, a halogen, and a hydroxyl; and

b. a non-polysulfide silane comprising an organosilicon derived from an organic silane having the structure

 wherein:

(i) X is a functional group selected from the group consisting of: hydrogen, an amino group, a polyamino alkyl group, a mercapto group, a thiocyanato group, an epoxy group, a vinyl group, a halogen, an acryloxy group and a methacryloxy group;

(ii) y is an integer value equal to or greater than 0; and

(iii) Z 1 , Z 2 , and Z 3 are each independently selected from the group consisting of: hydrogen, an alkoxy, a halogen, and a hydroxyl forming a masterbatch with increased incorporation and dispersion of silica in the masterbatch.

2. The polymer silica masterbatch of claim 1 , wherein the compatibilized silica has a T.sup.3/T.sup.2 ratio of 0.9 or greater.

3. The polymer silica masterbatch of claim 1 , wherein the compatibilized silica has a total weight from 0.1 weight percent to 25 weight percent of the plurality of silane coupling agents chemically bound to the surface of the compatibilized silica based on the total weight of the compatibilized silica.

4. The polymer silica masterbatch of claim 1 , wherein the plurality of silane coupling agents chemically bound to the surface of the compatibilized silica are derived from organosilicons having three readily hydrolyzable groups attached directly to a silicon atom of the organosilicon, and further wherein each organosilicon has at least one organic group attached directly to the organosilicon's silicon atom.

5. The polymer silica masterbatch of claim 4 , wherein the at least one organic group attached directly to the organosilicon's silicon atom contains at least one functional group.

6. The polymer silica masterbatch of claim 1 , wherein the natural polymer or the synthetic polymer is a natural rubber latex, a synthetic rubber latex, a thermoplastic polymer, a resin polymer, or combinations thereof.

7. The polymer silica masterbatch of claim 6 , wherein the natural polymer or the synthetic polymer is a polymer selected from the group consisting of: a polymer of a conjugated diene, a polymer of a vinyl monomer, and a polymer of a conjugated diene and a vinyl monomer.

Assignments (7)
RELEASE OF SECURITY INTEREST Recorded Oct 3, 2023
From: CORTLAND CAPITAL MARKET SERVICES LLC
To: LION COPOLYMER HOLDINGS, LLC; LION COPOLYMER GEISMAR, LLC
Reel/Frame 065109/0547 →
SECURITY INTEREST Recorded Oct 31, 2017
From: LION COPOLYMER HOLDINGS, LLC
To: CORTLAND CAPITAL MARKET SERVICES LLC, AS COLLATERAL AGENT
Reel/Frame 043996/0218 →
RELEASE OF SECURITY INTEREST Recorded Apr 16, 2014
From: BANK OF AMERICA, N.A.
To: LION COPOLYMER, LLC
Reel/Frame 032692/0001 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Feb 17, 2014
From: LION COPOLYMER HOLDINGS, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 032268/0369 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 11, 2014
From: LION COPOLYMER, LLC
To: LION COPOLYMER HOLDINGS, LLC
Reel/Frame 032198/0418 →
NOTICE OF GRANT OF SECURITY INTEREST IN PATENTS Recorded Mar 19, 2013
From: LION COPOLYMER, LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 030038/0516 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 24, 2012
From: ARIGO, MARK; DEBNATH, SUBIR
To: LION COPOLYMER, LLC
Reel/Frame 028847/0413 →