IP Library Granted Patent US 9,005,295
Granted Patent B2
US 9,005,295 · App. 13/594,965 · Granted Apr 14, 2015

Low profile intervertebral implant

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Quick Facts
Patent No.
US 9,005,295
App. No.
13/594,965
Granted
Apr 14, 2015
Kind
B2
Abstract

The present invention is directed to a low profile intervertebral implant ( 10 ) for implantation in an intervertebral disc space (D) in-between adjacent vertebral bodies (V). The intervertebral implant includes a plate ( 40 ) preferably coupled to a spacer ( 20 ). The plate is preferably formed from a first material and the spacer is preferably formed from a second material, the first material being different from the second material. The plate is preferably sized and configured so that the plate does not extend beyond the perimeter of the spacer. In this manner, the plate preferably does not increase the height profile (hs) of the spacer and the plate may be implanted within the intervertebral disc space in conjunction with the spacer.

Claims (35)

1. A low profile intervertebral implant sized and configured to be implanted between adjacent upper and lower vertebral bodies, the implant comprising:

a spacer having a first insertion end, a second end opposite the first insertion end, a first lateral end, a second lateral end opposite the first lateral end, an upper surface that faces the upper vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, a lower surface that faces the lower vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, the first lateral end defines a first recess, and the second lateral end defines a second recess;

a plate configured to be coupled to the spacer by sliding one of the plate and the spacer relative to the other of the plate and the spacer in a direction, the plate comprising a top surface, a bottom surface, a front surface that faces the spacer when the plate is coupled to the spacer, and a rear surface opposite the front surface, wherein the rear surface defines an opening of at least one through hole that is configured to receive a bone screw to secure the implant to one of the adjacent vertebral bodies, the plate further defining a first lateral portion and a second lateral portion that each protrude relative to the front surface of the plate, each of the first and second lateral portions are configured to be inserted into the first and second recesses, respectively, to couple the plate to the spacer; and

at least one cam configured to secure the plate to the spacer when the plate is coupled to the spacer, the at least one cam coupled to at least one of the plate and the spacer such that an entirety of the at least one cam is spaced from an entirety of each of the at least one through holes, and the at least one cam is rotatable with respect to the plate from a first position in which the at least one cam prevents the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction, to a second position in which the at least one cam does not prevent the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction.

2. The implant of claim 1 , wherein the recesses in the lateral ends of the spacer are formed centrally within the spacer.

3. The implant of claim 1 , wherein the protruding first and second lateral portions comprise two or more substantially rectangular projections.

4. The implant of claim 1 , wherein the spacer is secured to the plate using one or more screws threaded through one or more holes in the spacer and the plate.

5. The implant of claim 1 , wherein a portion of each of the first and second recesses extends from the upper surface to the lower surface of the spacer.

6. The implant of claim 1 , wherein the upper surface of the spacer is coplanar with the top surface of the plate and the lower surface of the spacer is coplanar with the bottom surface of the plate.

7. The implant of claim 1 , wherein the plate is coupled to the spacer by unidirectionally sliding the protruding first and second lateral portions into the first and second recesses.

8. The implant of claim 1 , wherein the plate is configured to be coupled to the spacer by a press-fit arrangement.

9. The implant of claim 1 , wherein the first and second recesses and the protruding first and second lateral portions are tapered.

10. The implant of claim 1 , wherein the protruding first and second lateral portions are sized and configured to flex across the spacer and to substantially fit inside the first and second recesses, respectively.

11. The implant of claim 1 , wherein the upper surface of the spacer comprises a series of teeth.

12. The implant of claim 1 , wherein the spacer comprises one or more channels configured to receive bone graft material.

13. The implant of claim 12 , wherein the one or more channels extend through the spacer from the upper surface to the lower surface of the spacer.

14. The implant of claim 1 , wherein the plate is formed from a first material and the spacer is formed from a second material, the first material being different from the second material.

15. The implant of claim 14 , wherein the first material is a metallic material and the second material is non-metallic.

16. The implant of claim 1 , wherein the plate has a height H p measured from the top surface to the bottom surface, the second end of the spacer has a height H s measured from the upper surface to the lower surface, the height H p of the plate being equal to or less than the height of the spacer H s so that the plate does not increase a height profile of the spacer when the plate is coupled to the spacer.

17. The implant of claim 1 , wherein the protruding first and second lateral portions extend from the upper surface to the lower surface of the plate.

18. The implant of claim 1 , wherein the at least one cam is coupled to either or both of the top surface and the bottom surface of the plate.

19. An intervertebral implant configured to be implanted between an upper vertebral body and a lower vertebral body, the implant comprising:

a spacer including a first insertion end, a second end opposite the first insertion end, a first lateral end, a second lateral end opposite the first lateral end, an upper surface that faces the upper vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, a lower surface that faces the lower vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, the spacer defining a recess that extends into the first lateral end;

a plate configured to be coupled to the spacer by sliding one of the plate and the spacer relative to the other of the plate and the spacer in a first direction, the plate including a top surface, a bottom surface, a front surface that faces the spacer in a second direction when the plate is coupled to the spacer, and a rear surface opposite the front surface in a third direction opposite the second direction, the rear surface defining an opening of at least one through hole configured to receive a bone screw, the plate further including a projection spaced from the front surface in the second direction; and a cam configured to secure the plate to the spacer when the plate is coupled to the spacer, the cam configured to be coupled to at least one of the plate and the spacer such that the cam is offset with respect to each of the at least one through holes;

wherein the projection is configured to be inserted into the recess to couple the plate to the spacer, and when the plate is coupled to the spacer a portion of the spacer is positioned between the front surface and the projection with respect to the second direction.

20. The implant of claim 19 , wherein the recess is a first recess, the projection is a first projection, the gap is a first gap, the spacer includes a second recess that extends into the second lateral end, the plate includes a second projection spaced from the front surface in the second direction such that a second gap is defined between the front surface and the second projection.

21. The implant of claim 20 , wherein the second projection is configured to be inserted into the second recess to couple the plate to the spacer, and when the plate is coupled to the spacer a portion of the spacer is positioned within the second gap between the front surface and the second projection.

22. The implant of claim 19 , wherein the recess extends into the upper surface and terminates within the spacer between the upper surface and the lower surface.

23. The implant of claim 19 , wherein the plate has a height H p measured from the top surface to the bottom surface, the second end of the spacer has a height H s measured from the upper surface to the lower surface, the height H p of the plate being equal to or less than the height of the spacer H s so that the plate does not increase a height profile of the spacer when the plate is coupled to the spacer.

24. The implant of claim 19 , wherein the cam is rotatable with respect to the plate from a first position in which the cam prevents the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction, to a second position in which the cam does not prevent the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction.

25. The implant of claim 24 , wherein the cam is coupled to either or both of the top surface and the bottom surface of the plate.

26. An intervertebral implant configured to be implanted between an upper vertebral body and a lower vertebral body, the implant comprising:

a spacer including a first insertion end, a second end opposite the first insertion end, a first lateral end, a second lateral end opposite the first lateral end, an upper surface that faces the upper vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, a lower surface that faces the lower vertebral body when the intervertebral implant is implanted between the upper and lower vertebral bodies, the spacer defining a recess that extends into the first lateral end;

a plate configured to be coupled to the spacer by sliding one of the plate and the spacer relative to the other of the plate and the spacer in a first direction, the plate including a top surface, a bottom surface, a front surface that faces the spacer in a second direction when the plate is coupled to the spacer, and a rear surface opposite the front surface in a third direction opposite the second direction, the rear surface defining an opening of at least one through hole configured to receive a bone screw, the plate further including a projection spaced from the front surface in the second direction; and a cam configured to secure the plate to the spacer when the plate is coupled to the spacer, such that the cam is rotatable with respect to the plate from a first position in which the cam prevents the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction, to a second position in which the cam does not prevent the one of the plate and the spacer from sliding completely past the other of the plate and the spacer in the direction;

wherein the projection is configured to be inserted into the recess to couple the plate to the spacer, and when the plate is coupled to the spacer a portion of the spacer is positioned between the front surface and the projection with respect to the second direction.

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPLICATION NO. US 13/486,591 PREVIOUSLY RECORDED ON REEL 030358 FRAME 0945. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Jun 5, 2017
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 042687/0849 →
CORRECTIVE ASSIGNMENT TO CORRECT THE INCORRECT APPL. NO. 13/486,591 PREVIOUSLY RECORDED AT REEL: 030359 FRAME: 0001. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded May 17, 2017
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 042621/0565 →
CHANGE OF NAME Recorded Dec 9, 2015
From: DEPUY SYNTHES PRODUCTS, LLC
To: DEPUY SYNTHES PRODUCTS, INC.
Reel/Frame 037254/0941 →
CHANGE OF NAME Recorded Jun 25, 2014
From: SYNTHES (U.S.A.)
To: SYNTHES USA, LLC
Reel/Frame 033175/0707 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2014
From: HUNZIKER, MARKUS; KOCH, DAVID
To: SYNTHES GMBH
Reel/Frame 033175/0112 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2014
From: KUEENZI, THOMAS; WALSH, RYAN; PEPE, TOM
To: SYNTHES (U.S.A.)
Reel/Frame 033175/0061 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2014
From: SYNTHES GMBH
To: SYNTHES (U.S.A.)
Reel/Frame 033175/0646 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: DEPUY SPINE, LLC
To: HAND INNOVATIONS LLC
Reel/Frame 030359/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 6, 2013
From: SYNTHES USA, LLC
To: DEPUY SPINE, LLC
Reel/Frame 030358/0945 →
CHANGE OF NAME Recorded May 6, 2013
From: HAND INNOVATIONS LLC
To: DEPUY SYNTHES PRODUCTS, LLC
Reel/Frame 030359/0036 →