IP Library Granted Patent US 9,190,187
Granted Patent B2
US 9,190,187 · App. 13/595,162 · Granted Nov 17, 2015

Paste composition for solar cell electrode, electrode fabricated using the same, and solar cell including the same

Inventors: Dae Seop Song (Uiwang-si, KR); Young Wook Choi (Uiwang-si, KR); Sang Hyun Yang (Uiwang-si, KR)
Assignee: CHEIL INDUSTRIES, INC.
H01B1/22H01L31/022425Y02E10/50
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,190,187
App. No.
13/595,162
Granted
Nov 17, 2015
Kind
B2
Abstract

A paste composition for solar cell electrodes includes conductive particles, a glass frit, an organic binder and a solvent. The conductive particles include at least two groups of conductive particle having different particle diameter distributions. The conductive particle may have an average particle diameter (D50′) of about 1.85 μm or less and a particle diameter (D90′) at 90% of the cumulative particle diameter distribution of about 3.10 μm or less.

Claims (202)

1. A paste composition for a solar cell electrode, the paste composition comprising:

about 60˜90 wt % of conductive particles;

about 1˜15 wt % of a glass frit;

a total amount of about 5˜25 wt % of an organic binder; and

a solvent,

wherein:

the conductive particles include at least two groups of conductive particle having different particle diameter distributions,

the conductive particles have an average particle diameter (D50′) according to the following Equation 1 of about 1.85 μm or less and a particle diameter (D90′) at 90% of the cumulative particle diameter distribution according to the following Equation 2 of about 3.10 μm or less:

[

Equation

1

]

average

particle

diameter

(

D

50

)

=

(

X

1

*

Y

1

)

+

(

X

2

*

Y

2

)

+

+

(

Xn

*

Yn

)

X

1

+

X

2

+

+

Xn

[

Equation

2

]

particle

diameter

at

90

%

of

the

cumulative

particle

diameter

distribution

(

D

90

)

=

(

X

1

*

Z

1

)

+

(

X

2

*

Z

2

)

+

+

(

Xn

*

Zn

)

X

1

+

X

2

+

+

Xn

where,

X1: content of first conductive particle group (wt %);

X2: content of second conductive particle group (wt %);

Xn: content of an nth conductive particle group (wt %) when a number of the groups of conductive particle having different particle diameter distributions is greater than two, Xn being absent when the number of groups of the conductive particles is two;

Y1: D50 of first conductive particle group;

Y2: D50 of second conductive particle group;

Yn: D50 of the nth conductive particle group when the number of the groups of conductive particle having different particle diameter distributions is greater than two, Yn being absent when the number of groups of the conductive particles is two;

Z1: D90 of first conductive particle group;

Z2: D90 of second conductive particle group;

Zn: D90 of the nth conductive particle group when the number of the groups of conductive particle having different particle diameter distributions is greater than two, Zn being absent when the number of groups of the conductive particles is two; and

n: an integer of 3 or more when a number of the groups of conductive particle having different particle diameter distributions is greater than two; and wherein the paste composition has a scattering of efficiency of 0.15 or less in a sintering temperature range from about 900° C. to about 930° C.

2. The paste composition as claimed in claim 1 , wherein the conductive particles include at least one selected from the group of silver (Ag), gold (Au), palladium (Pd), platinum (Pt), copper (Cu), chromium (Cr), cobalt (Co), aluminum (Al), tin (Sn), lead (Pb), zinc (Zn), iron (Fe), iridium (Ir), osmium (Os), rhodium (Rh), tungsten (W), molybdenum (Mo), nickel (Ni), and indium tin oxide (ITO) particles.

3. The paste composition as claimed in claim 1 , wherein the conductive particles have an average particle diameter (D50′) of from about 1 μm to about 1.85 μm.

4. The paste composition as claimed in claim 1 , wherein the conductive particles have a particle diameter (D90′) of from about 1 μm to about 3.10 μm.

5. The paste composition as claimed in claim 1 , wherein:

the conductive particles include about 28˜32 parts by weight of a first conductive particle group, about 23˜25 parts by weight of a second conductive particle group, about 18˜22 parts by weight of a third conductive particle group, and about 8˜12 parts by weight of a fourth conductive particle group, based on 100 parts by weight of the paste composition,

the first conductive particle group has a particle diameter (D10) of about 0.9˜1.1 μm, a particle diameter (D50) of about 1.3˜1.5 μm, and a particle diameter (D90) of about 2.1˜2.3 μm,

the second conductive particle group has a particle diameter (D10) of about 0.3˜0.5 μm, a particle diameter (D50) of about 0.7˜0.9 μm, and a particle diameter (D90) of about 1.2˜1.4 μm,

the third conductive particle group has a particle diameter (D10) of about 1.5˜1.7 μm, a particle diameter (D50) of about 2.7˜2.9 μm, and a particle diameter (D90) of about 4.2˜4.4 μm, and

the fourth conductive particle group has a particle diameter (D10) of about 0.9-1.1 μm, a particle diameter (D50) of about 2.6˜2.8 μm, and a particle diameter (D90) of about 6.1˜6.3 μm.

6. The paste composition as claimed in claim 1 , further comprising at least one additive selected from the group of a dispersant, a thixotropic agent, a plasticizer, a viscosity stabilizer, an anti-foaming agent, a pigment, a UV stabilizer, an antioxidant, and a coupling agent.

7. An electrode formed of the paste composition as claimed in claim 1 .

8. A solar cell including the electrode as claimed in claim 7 .

9. A paste composition for a solar cell electrode, the paste composition comprising:

conductive particles; a glass frit; an organic binder; and a solvent; wherein:

the conductive particles include about 28˜32 parts by weight of a first conductive particle group, about 23˜25 parts by weight of a second conductive particle group, about 18˜22 parts by weight of a third conductive particle group, and about 8˜12 parts by weight of a fourth conductive particle group, based on 100 parts by weight of the paste composition, wherein:

the first conductive particle group has a particle diameter (D10) of about 0.9˜1.1 μm, a particle diameter (D50) of about 1.3˜1.5 μm, and a particle diameter (D90) of about 2.1˜2.3 μm,

the second conductive particle group has a particle diameter (D10) of about 0.3˜0.5 μm, a particle diameter (D50) of about 0.7˜0.9 μm, and a particle diameter (D90) of about 1.2˜1.4 μm,

the third conductive particle group has a particle diameter (D10) of about 1.5˜1.7 μm, a particle diameter (D50) of about 2.7˜2.9 μm, and a particle diameter (D90) of about 4.2˜4.4 μm, and

the fourth conductive particle group has a particle diameter (D10) of about 0.9˜1.1 μM, a particle diameter (D50) of about 2.6˜2.8 μm, and a particle diameter (D90) of about 6.1˜6.3 μm.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: SAMSUNG SDI CO., LTD.
To: CHANGZHOU FUSION NEW MATERIAL CO. LTD
Reel/Frame 056005/0177 →
MERGER AND CHANGE OF NAME Recorded Dec 29, 2020
From: CHEIL INDUSTRIES, INC.; SAMSUNG SDI CO., LTD.
To: SAMSUNG SDI CO., LTD.
Reel/Frame 054866/0956 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2012
From: SONG, DAE SEOP; CHOI, YOUNG WOOK; YANG, SANG HYUN
To: CHEIL INDUSTRIES, INC.
Reel/Frame 028851/0671 →
Priority Claims (1)
KR 10-2011-0124644 · Nov 25, 2011 · national
Continuity (1)
Related Publication 20130134363A1 · May 30, 2013