Cutter apparatus for centrifugal pump
View Patent ↗A centrifugal pump with a cutter mechanism consisting of a toothed cutter rotor, integral with the impeller wear ring, affixed to the impeller and a toothed cutter stator affixed to the casing, separately from the casing wear ring. A cutter mechanism consisting of a stator and rotor set such that they may be installed on the centrifugal pump impeller and casing as original equipment or as a retrofit. A cutter mechanism such that when installed in a centrifugal pump they prevent stringy materials, garbage and other agglomerated soft wastewater solids from partially restricting or totally blocking the inlet to the pump impeller. A cutter mechanism such that when it prevents solids from restricting or blocking the impeller inlet, it does so without significant decrease of flow throughput or significant increase in absorbed hydraulic horsepower.
1. A cutter device for a centrifugal pump, comprising:
an impeller concentrically located in a volute of the centrifugal pump, the volute having a front wall with a front annular flange defining an inlet port, said impeller having a rotational axis about which said impeller rotates within the volute, said impeller having an inlet end that extends into and sits concentrically within the front annular flange, said inlet end including a notch;
a cutter ring releasably attached to said impeller, said cutter ring concentric with said impeller and including a first set of teeth extending inwards towards the rotational axis of said impeller, said cutter ring including a projection machined to fit into said notch as a keyed engagement between said cutter ring and said impeller;
a wear ring about said cutter ring between said cutter ring and the volute;
a stationary cutter plate releasably attached to the volute, concentric with and adjacent to said cutter ring, said stationary cutter plate including a plate ring and including a second set of teeth having at least one tooth extending inwards from the plate ring towards the rotational axis of said impeller, said second set of teeth being in shearing communication with said first set of teeth to shear apart solids in the inlet port of the volute.
2. The cutter device of claim 1 , said impeller including an impeller vane having an inlet angle, said first set of teeth each having a cutting edge and a blade angled from the cutting edge to match the inlet angle of the impeller vane.
3. The cutter device of claim 1 , said inlet end of said impeller being annular with a diameter, wherein said first set of teeth project radially inwards less than one-fourth of the diameter of said inlet end.
4. The cutter device of claim 1 , wherein said impeller is a closed vane impeller.
5. The cutter device of claim 1 , further comprising a back plate in communication with said impeller to secure said impeller within the volute.
6. The cutter device of claim 1 , wherein said front wall is detachable.
7. The cutter device of claim 1 , wherein the first set of teeth includes at least two teeth equidistantly spaced about the cutter ring.
8. The cutter device of claim 1 , wherein there are at least two sets of a matching notch and projection spaced equidistantly about the impeller and the cutter ring.
9. The cutter device of claim 1 , wherein the second set of teeth includes at least two teeth equidistantly spaced about the stationary cutter plate.
10. A centrifugal pump, comprising:
a volute having a front wall with a front annular flange defining an inlet port;
an impeller concentrically located in said volute, said impeller having a rotational axis about which said impeller rotates within said volute, said impeller having an inlet end that extends into and sits concentrically within said front annular flange, said inlet end including a notch;
a cutter ring releasably attached to said impeller, said cutter ring concentric with said impeller and including a first set of teeth extending inwards towards the rotational axis of said impeller, said cutter ring including a projection machined to fit into said notch as a keyed engagement between said cutter ring and said impeller;
a wear ring about said cutter ring between said cutter ring and said volute;
a stationary cutter plate releasably attached to said volute, concentric with and adjacent to said cutter ring, said stationary cutter plate including a plate ring and including a second set of teeth having at least one tooth extending inwards from the plate ring towards the rotational axis of said impeller, said second set of teeth being in shearing communication with said first set of teeth to shear apart solids in said inlet port of said volute.
11. The centrifugal pump of claim 10 , said impeller including an impeller vane having an inlet angle, said first set of teeth each having a cutting edge and a blade angled from the cutting edge to match the inlet angle of said impeller vane.
12. The centrifugal pump of claim 10 , said inlet end of said impeller being annular with a diameter, wherein said first set of teeth project radially inwards less than one-fourth of the diameter of said inlet end.
13. The centrifugal pump of claim 10 , wherein said impeller is a closed vane impeller.
14. The centrifugal pump of claim 10 , further comprising a back plate in communication with said impeller to secure said impeller within said volute.
15. The cutter device of claim 10 , wherein said front wall is detachable.
16. The centrifugal pump of claim 10 , wherein the first set of teeth includes at least two teeth equidistantly spaced about the cutter ring.
17. The centrifugal pump of claim 10 , wherein there are at least two sets of a matching notch and projection spaced equidistantly about the impeller and the cutter ring.
18. The centrifugal pump of claim 10 , wherein the second set of teeth includes at least two teeth equidistantly spaced about the stationary cutter plate.