IP Library Granted Patent US 9,276,157
Granted Patent B2
US 9,276,157 · App. 13/601,110 · Granted Mar 1, 2016

Methods of treating a semiconductor layer

View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 9,276,157
App. No.
13/601,110
Granted
Mar 1, 2016
Kind
B2
Abstract

Methods for treating a semiconductor layer including a semiconductor material are presented. A method includes contacting at least a portion of the semiconductor material with a passivating agent. The method further includes forming a first region in the semiconductor layer by introducing a dopant into the semiconductor material; and forming a chalcogen-rich region. The method further includes forming a second region in the semiconductor layer, the second region including a dopant, wherein an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region. Photovoltaic devices are also presented.

Claims (61)

1. A method for treating a semiconductor layer comprising a semiconductor material, comprising:

(a) contacting at least a portion of the semiconductor material with a passivating agent, wherein the semiconductor material comprises a chalcogenide;

(b) forming a first region in the semiconductor layer by introducing a dopant into the semiconductor material;

(c) forming a chalcogen-rich region; and

(d) forming a second region in the semiconductor layer, the second region comprising a dopant;

wherein an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region.

2. The method of claim 1 , wherein two or more of the steps (a), (b), (c) and (d) are performed simultaneously.

3. The method of claim 1 , wherein two or more of the steps (a), (b), (c) and (d) are performed sequentially.

4. The method of claim 1 , wherein the step (b) comprises contacting at least a portion of the semiconductor material with a metal salt comprising the dopant.

5. The method of claim 1 , wherein the dopant in the first region comprises copper, silver, gold, or combinations thereof.

6. The method of claim 1 , wherein the steps (a) and (b) are performed simultaneously.

7. The method of claim 1 , wherein the step (a) is performed after the step (b).

8. The method of claim 7 , further comprising subjecting at least a portion of the semiconductor material to a heat treatment.

9. The method of claim 1 , wherein the passivating agent comprises cadmium chloride.

10. The method of claim 1 , wherein the step (c) comprises contacting at least a portion of the semiconductor material with a chemical agent.

11. The method of claim 10 , wherein the chemical agent comprises an oxidant, an acid, a metal halide, or combinations thereof.

12. The method of claim 10 , wherein the chemical agent comprises iodine, sulfuric acid, hydrochloric acid, manganese chloride, zinc chloride, ammonium chloride, or combinations thereof.

13. The method of claim 1 , wherein the step (c) comprises depositing a chalcogen-rich region on the semiconductor layer.

14. The method of claim 1 , wherein the step (c) comprises forming a tellurium-rich region.

15. The method of claim 14 , wherein an atomic ratio of tellurium to cadmium in the tellurium-rich region is greater than about 2.

16. The method of claim 14 , wherein an atomic ratio of tellurium to cadmium in the tellurium-rich region is greater than about 10.

17. The method of claim 1 , wherein the chalcogen-rich region has a thickness in a range from about 10 nanometers to about 1000 nanometers.

18. The method of claim 1 , wherein the steps (c) and (d) are performed simultaneously.

19. The method of claim 1 , wherein the steps (c) and (d) are performed sequentially.

20. The method of claim 1 , wherein the steps (b), (c), and (d) are performed simultaneously.

21. The method of claim 1 , wherein the dopant in the second region comprises copper, silver, gold, or combinations thereof.

22. The method of claim 1 , wherein the step (d) comprises contacting at least a portion of the semiconductor material with a contacting composition comprising the dopant at a concentration less than about 10 parts per million.

23. The method of claim 1 , wherein the step (d) comprises contacting at least a portion of the semiconductor material with a contacting composition comprising the dopant at a concentration in a range from about 10 parts per billion to about 1000 parts per billion.

24. The method of claim 1 , wherein a ratio of the average atomic concentration of the dopant in the second region to the average atomic concentration of the dopant in the first region is greater than about 10.

25. The method of claim 1 , wherein an average atomic concentration of the dopant in the second region is greater than about 5×10 18 atoms/cm 3 .

26. The method of claim 1 , wherein the semiconductor material comprises cadmium telluride, magnesium telluride, mercury telluride, lead telluride, zinc telluride, cadmium selenide, mercury selenide, lead selenide, zinc selenide, cadmium sulfide, mercury sulfide, zinc sulfide, lead sulfide, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, or combinations thereof.

27. A method for treating a semiconductor layer comprising a semiconductor material, comprising:

(a) contacting at least a portion of the semiconductor material with a passivating agent, wherein the semiconductor material comprises a chalcogenide;

(b) forming a first region in the semiconductor layer by introducing copper into the semiconductor material;

(c) forming a chalcogen-rich region; and

(d) forming a second region in the semiconductor layer, the second region comprising copper;

wherein an average atomic concentration of copper in the second region is greater than an average atomic concentration of copper in the first region.

28. The method of claim 27 , wherein two or more of the steps (a), (b), (c), and (d) are performed simultaneously.

29. The method of claim 27 , wherein two or more of the steps (a), (b), (c), and (d) are performed sequentially.

30. The method of claim 27 , wherein the step (a) is performed after step (b).

31. The method of claim 27 , wherein the step (c) comprises contacting at least a portion of the semiconductor material with a chemical agent comprising an oxidant, an acid, a metal halide, or combinations thereof.

32. The method of claim 31 , wherein the chemical agent comprises iodine, sulfuric acid, hydrochloric acid, manganese chloride, zinc chloride, ammonium chloride, or combinations thereof.

33. The method of claim 27 , wherein the step (c) comprises forming a tellurium-rich region.

34. A method for treating a semiconductor layer comprising a semiconductor material, comprising:

(a) contacting at least a portion of the semiconductor material with a passivating agent, wherein the semiconductor material comprises a chalcogenide;

(b) forming a first region in the semiconductor layer by introducing a dopant into the semiconductor material;

(c) forming a chalcogen-rich region by contacting at least a portion of the semiconductor material with a chemical agent, wherein the chemical agent comprises iodine; and

(d) forming a second region in the semiconductor layer, the second region comprising a dopant;

wherein an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region.

35. The method of claim 34 , wherein two or more of the steps (a), (b), (c), and (d) are performed simultaneously.

36. The method of claim 34 , wherein two or more of the steps (a), (b), (c), and (d) are performed sequentially.

37. The method of claim 34 , wherein the step (a) is performed after step (b).

38. The method of claim 34 , wherein the dopant in the first region comprises copper, silver, gold, or combinations thereof.

39. The method of claim 34 , wherein the step (c) comprises forming a tellurium-rich region.

40. The method of claim 34 , wherein the dopant in the second region comprises copper, silver, gold, or combinations thereof.

41. A method for treating a semiconductor layer comprising a semiconductor material, comprising:

(a) contacting at least a portion of the semiconductor material with cadmium chloride;

(b) forming a first region in the semiconductor layer by introducing copper into the semiconductor material;

(c) forming a tellurium-rich region by contacting at least a portion of the semiconductor material with a chemical agent, wherein the chemical agent comprises iodine; and

(d) forming a second region in the semiconductor layer, the second region comprising copper,

wherein an average atomic concentration of copper in the second region is greater than an average atomic concentration of copper in the first region.

Assignments (7)
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2012
From: FOUST, DONALD FRANKLIN; CAO, HONGBO; CLARK, LAURA ANNE; GARBER, ROBERT ANDREW; FELDMAN-PEABODY, SCOTT DANIEL; METZGER, WYATT KEITH; SHAN, YINGHUI; SHUBA, ROMAN
To: GENERAL ELECTRIC COMPANY
Reel/Frame 028891/0532 →