IP Library Granted Patent US 9,231,134
Granted Patent B2
US 9,231,134 · App. 13/601,162 · Granted Jan 5, 2016

Photovoltaic devices

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Quick Facts
Patent No.
US 9,231,134
App. No.
13/601,162
Granted
Jan 5, 2016
Kind
B2
Abstract

Photovoltaic devices are presented. A photovoltaic device includes a window layer and a semiconductor layer including a semiconductor material disposed on window layer. The semiconductor layer includes a first region and a second region, the first region disposed proximate to the window layer, and the second region including a chalcogen-rich region, wherein the first region and the second region include a dopant, and an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region.

Claims (39)

1. A photovoltaic device, comprising:

a window layer;

a semiconductor layer comprising a semiconductor material disposed on the window layer, wherein the semiconductor layer comprises a first region and a second region, the first region disposed in a layer proximate to the window layer, and the second region comprising a chalcogen-rich region disposed in a layer proximate to the first region,

wherein the first region and the second region comprise a dopant, and an average atomic concentration of the dopant in the second region is greater than an average atomic concentration of the dopant in the first region.

2. The photovoltaic device of claim 1 , wherein the dopant in the first region comprises copper, silver, gold, or combinations thereof.

3. The photovoltaic device of claim 1 , wherein a concentration of the dopant in the first region is substantially constant across the thickness of the first region.

4. The photovoltaic device of claim 1 , wherein the second region comprises a tellurium-rich region.

5. The photovoltaic device of claim 4 , wherein an atomic ratio of tellurium to cadmium in the tellurium-rich region is greater than about 2.

6. The photovoltaic device of claim 4 , wherein an atomic ratio of tellurium to cadmium in the tellurium-rich region is greater than about 10.

7. The photovoltaic device of claim 4 , wherein the second region further comprises a copper dopant.

8. The photovoltaic device of claim 1 , wherein the chalcogen-rich region has a thickness in a range from about 10 nanometers to about 1000 nanometers.

9. The photovoltaic device of claim 1 , wherein the dopant in the second region comprises copper, silver, gold, or combinations thereof.

10. The photovoltaic device of claim 1 , wherein an average atomic concentration of the dopant in the second region is greater than about 5×10 18 atoms/cm 3 .

11. The photovoltaic device of claim 1 , wherein a ratio of the average atomic concentration of the dopant in the second region to the average atomic concentration of the dopant in the first region is greater than about 10.

12. The photovoltaic device of claim 1 , wherein the semiconductor material comprises cadmium telluride, magnesium telluride, mercury telluride, lead telluride, zinc telluride, cadmium selenide, mercury selenide, lead selenide, zinc selenide, cadmium sulfide, mercury sulfide, zinc sulfide, lead sulfide, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, or combinations thereof.

13. The photovoltaic device of claim 1 , further comprising:

a support;

a transparent conductive layer disposed on the support; and

the window layer is disposed on the transparent conductive layer.

14. The photovoltaic device of claim 13 , further comprising a back contact layer, wherein the semiconductor layer is interposed between the window layer and the back contact layer, and wherein the second region is disposed proximate to the back contact layer.

15. The photovoltaic device of claim 1 , further comprising:

a support;

a back contact layer on the support; and

the semiconductor layer is interposed between the back contact layer and the window layer, wherein the second region is disposed proximate to the back contact layer.

16. A photovoltaic module comprising the photovoltaic device of claim 1 .

17. The photovoltaic device of claim 1 , wherein the semiconductor layer has a plurality of grain boundaries, wherein a morphology of the plurality of grain boundaries is substantially the same through the semiconductor layer.

18. A photovoltaic device, comprising:

a window layer; and

a semiconductor layer disposed on the window layer, wherein the semiconductor layer comprises a first region and a second region, the first region disposed in a layer proximate to the window layer, and the second region disposed in a layer proximate to the first region, wherein

the first region comprises a copper dopant,

the second region comprises a tellurium-rich region and a copper dopant, and

wherein an average atomic concentration of copper in the second region is greater than an average atomic concentration of the copper in the first region.

19. The photovoltaic device of claim 18 , wherein an average atomic concentration of copper in the first region is in a range from about 10 16 atoms/cm 3 to about 5×10 17 atoms/cm 3 .

20. The photovoltaic device of claim 18 , wherein an atomic concentration of copper in the first region is substantially constant across the thickness of the first region.

21. The photovoltaic device of claim 18 , wherein an atomic ratio of tellurium to cadmium in the tellurium-rich region is greater than about 2.

22. The photovoltaic device of claim 18 , wherein the tellurium-rich region has a thickness in a range from about 10 nanometers to about 1000 nanometers.

23. The photovoltaic device of claim 18 , wherein a ratio of the average atomic concentration of copper in the second region to the average atomic concentration of copper in the first region is greater than about 10.

24. The photovoltaic device of claim 18 , wherein the semiconductor layer further comprises iodine, and a concentration of iodine in the semiconductor layer varies across the thickness of the semiconductor layer.

25. The photovoltaic device of claim 18 , wherein the semiconductor material comprises cadmium telluride, magnesium telluride, mercury telluride, lead telluride, zinc telluride, cadmium selenide, mercury selenide, lead selenide, zinc selenide, cadmium sulfide, mercury sulfide, zinc sulfide, lead sulfide, cadmium zinc telluride, cadmium sulfur telluride, cadmium manganese telluride, cadmium magnesium telluride, or combinations thereof.

Assignments (7)
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENT RIGHTS Recorded Nov 15, 2021
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 058132/0566 →
PATENT SECURITY AGREEMENT Recorded Jul 12, 2017
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 043177/0581 →
CORRECTIVE ASSIGNMENT TO CORRECT THE APPLICATION NUMBER FROM '13/301162' PREVIOUSLY RECORDED ON REEL 032045 FRAME 0657. ASSIGNOR(S) HEREBY CONFIRMS THE CORRECT APPLICATION NUMBER SHOULD BE '13/601162'. Recorded Feb 10, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032239/0005 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 14, 2014
From: FIRST SOLAR MALAYSIA SDN. BHD.
To: FIRST SOLAR, INC.
Reel/Frame 032045/0657 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 5, 2013
From: GENERAL ELECTRIC COMPANY
To: FIRST SOLAR MALAYSIA SDN.BHD.
Reel/Frame 031581/0457 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 4, 2012
From: FOUST, DONALD FRANKLIN; CAO, HONGBO; CLARK, LAURA ANNE; GARBER, ROBERT ANDREW; FELDMAN-PEABODY, SCOTT DANIEL; METZGER, WYATT KEITH; SHAN, YINGHUI; SHUBA, ROMAN
To: GENERAL ELECTRIC COMPANY
Reel/Frame 028891/0294 →