TUNNELING-JUNCTION SOLAR CELL WITH SHALLOW COUNTER DOPING LAYER IN THE SUBSTRATE
One embodiment of the present invention provides a tunneling junction solar cell. The solar cell includes a base layer, an emitter layer situated adjacent to the shallow counter doping layer, a surface field layer situated adjacent to a side of the base layer opposite to the shallow counter doping layer, a front-side electrode, and a back-side electrode. The base layer includes a shallow counter doping layer having a conduction doping type that is opposite to a remainder of the base layer. The emitter layer has a bandgap that is wider than that of the base layer.
1 . A method for fabricating a tunneling junction solar cell, comprising:
obtaining a base layer for the solar cell, wherein the base layer includes a shallow counter doping layer having a conduction doping type that is opposite to a remainder of the base layer;
forming an emitter layer adjacent to the shallow counter doping layer, wherein the emitter layer has a bandgap that is wider than that of the base layer;
forming a surface field layer;
forming a front-side electrode; and
forming a back-side electrode.
2 . The method of claim 1 , wherein the base layer comprises at least one of:
a mono-crystalline silicon wafer; and
an epitaxially grown crystalline-Si (c-Si) thin film.
3 . The method of claim 1 , wherein the shallow counter doping layer has a graded doping concentration, and where a peak value of the graded doping ranges between 1×10 18 /cm 3 and 5×10 20 /cm 3 .
4 . The method of claim 1 , wherein the shallow counter doping layer has a thickness that is less than 300 nm.
5 . The method of claim 1 , wherein the shallow counter doping layer is formed using at least one of:
doping silicate glass by thermal drive-in of dopants;
doping a-Si by thermal drive-in of dopants;
doping multi-crystalline Si by thermal drive-in of dopants;
ion implantation; and
epitaxially growing a layer of doped c-Si.
6 . The method of claim 1 , further comprising at least one of:
forming a first quantum-tunneling-barrier (QTB) layer between the base layer and the emitter layer; and
forming a second QTB layer between the base layer and the surface field layer.
7 . The method of claim 6 , wherein the first and/or the second QTB layers comprise at least one of:
silicon oxide (SiO x );
hydrogenated SiO x ;
silicon nitride (SiN x );
hydrogenated SiN x ;
aluminum oxide (AlO x );
silicon oxynitride (SiON);
hydrogenated SiON; and
one or more wide bandgap semiconductor materials.
8 . The method of claim 6 , wherein the first and/or the second QTB layers have a thickness between 1 and 50 angstroms.
9 . The method of claim 6 , wherein the first and/or the second QTB layers are formed using at least one of the following techniques:
thermal oxidation;
atomic layer deposition;
wet or steam oxidation;
low-pressure radical oxidation; and
plasma-enhanced chemical-vapor deposition (PECVD).
10 . The method of claim 1 , wherein the emitter layer and/or the surface field layer comprise at least one of:
amorphous-Si (a-Si);
polycrystalline Si; and
one or more wide bandgap semiconductor materials.
11 . The method of claim 10 , wherein the emitter layer and/or the surface field layer comprise a graded-doped amorphous-Si (a-Si) layer with a doping concentration ranging between 1×10 15 /cm 3 and 5×10 20 /cm 3 .
12 . The method of claim 1 , wherein the emitter layer is situated at a front side of the base layer facing the incident sunlight.
13 . The method of claim 1 , wherein the emitter layer is situated at a back side of the base layer facing away from the incident sunlight.
14 . A tunneling junction solar cell, comprising:
a base layer, wherein the base layer includes a shallow counter doping layer having a conduction doping type that is opposite to a remainder of the base layer;
an emitter layer situated adjacent to the shallow counter doping layer, wherein the emitter layer has a bandgap that is wider than that of the base layer;
a surface field layer situated adjacent to a side of the base layer opposite to the shallow counter doping layer;
a front-side electrode; and
a back-side electrode.
15 . The solar cell of claim 14 , wherein the base layer comprises at least one of:
a mono-crystalline silicon wafer;
an epitaxially grown crystalline-Si (c-Si) thin film; and
an epitaxially grown crystalline-Si (c-Si) thin film with graded doping.
16 . The solar cell of claim 14 , wherein the shallow counter doping layer has a graded doping concentration, and where a peak value of the graded doping ranges between 1×10 18 /cm 3 and 5×10 20 /cm 3 .
17 . The solar cell of claim 14 , wherein the shallow counter doping layer has a thickness that is less than 300 nm.
18 . The solar cell of claim 14 , wherein the shallow counter doping layer is formed using at least one of:
doping silicate glass by thermal drive-in of dopants;
doping a-Si by thermal drive-in of dopants;
doping multi-crystalline Si by thermal drive-in of dopants;
ion implantation; and
epitaxially growing a layer of doped c-Si.
19 . The solar cell of claim 14 , further comprising at least one of:
a first quantum-tunneling-barrier (QTB) layer between the base layer and the emitter layer; and
a second QTB layer between the base layer and the surface field layer.
20 . The solar cell of claim 19 , wherein the first and/or the second QTB layers comprise at least one of:
silicon oxide (SiO x );
hydrogenated SiO x ;
silicon nitride (SiN x );
hydrogenated SiN x ;
aluminum oxide (AlO x );
silicon oxynitride (SiON);
hydrogenated SiON; and
one or more wide bandgap semiconductor materials.
21 . The solar cell of claim 19 , wherein the first and/or the second QTB layers have a thickness between 1 and 50 angstroms.
22 . The solar cell of claim 19 , wherein the first and/or the second QTB layers are formed using at least one of the following techniques:
thermal oxidation;
atomic layer deposition;
wet or steam oxidation;
low-pressure radical oxidation; and
plasma-enhanced chemical-vapor deposition (PECVD).
23 . The solar cell of claim 14 , wherein the emitter layer and/or the surface field layer comprise at least one of:
amorphous-Si (a-Si);
polycrystalline Si; and
one or more wide bandgap semiconductor materials.
24 . The solar cell of claim 23 , wherein the emitter and/or the surface field layer comprise a graded-doped amorphous-Si (a-Si) layer with a doping concentration ranging between 1×10 15 /cm 3 and 5×10 20 /cm 3 .
25 . The solar cell of claim 14 , wherein the emitter layer is situated at a front side of the base layer facing the incident sunlight.
26 . The solar cell of claim 14 , wherein the emitter layer is situated at a back side of the base layer facing away from the incident sunlight.