Bolted I-beam axle suspension system and method of construction

1. An axle bearing suspension system for an axle of a wheeled vehicle comprises:

(i) a pair of elongated beams, one of the beams being located adjacent to each side of the vehicle, the beams being spaced apart from one another, the axle extending across an entire width of the vehicle, the axle having at least one wheel located on each end thereof;

(ii) a pneumatic bellows being located on each of the beams, a hanger bracket being located on one end of each beam for connecting the axle to a frame of the vehicle, each beam having a main portion and a secondary portion;

(iii) the axle having a plurality of first openings on either site thereof, the first openings being located at a front and rear of the axle, the first openings at the front of the axle being in alignment with the first openings at the rear of the axle, the first openings on one side of the axle at a front of the axle being a first set, the first openings on the same side of the axle at the rear of the axle being a second set, the first openings on an opposite side of the axle at the front of the axle being a third set and the first openings at the opposite side of the axle at the rear of the axle being a fourth set;

(iv) there being a plurality of plates that are shaped to conform to the shape of an outer surface of the axle, each plate has second openings therein, the second openings corresponding to the first openings in each set and the plates being fixed to the axle at the location of each set of openings so that the second openings of each plate are aligned with the first openings of each set, the plates protruding outward from the outer surface of the axle and being affixed to the axle;

(v) the main portion and secondary portion of each beam each having an indentation located at an inner end thereof where the portions connect to the axle, the indentation being sized to fit tightly over one of the respective plates;

(vi) an axle end of the main portion and secondary portion of each beam having third openings therein, the third openings corresponding to the first and second openings, with bolts to extend through the first openings, second openings and third openings for each location with nuts to affix each beam securely to the axle.

2. An axle bearing suspension system as claimed in claim 1 wherein there are tubes extending from the openings in the plates, the tubes extending at least partially from the plates into the corresponding openings in a front or rear of the axle.

3. An axle bearing suspension system as claimed in claim 2 wherein the tubes are inserted into the axle openings during assembly of the beams on the axle.

4. An axle bearing suspension system as claimed in claim 1 wherein the main portion and the secondary portion of each beam are separate components and are installed on opposite sides of the axle, the main portion and the secondary portion being installed to the axle by bolts that extend through the respective openings.

5. A method of constructing an axle bearing suspension system for an axle of a wheeled vehicle in which the axle has a pair of elongated beams, one of the beams being located adjacent to each side of the vehicle, the beams being spaced from one another and the axle extending across an entire width of the vehicle, the axle having at least one wheel located on each end thereof, a pneumatic bellows being located on each of the beams, a hanger bracket being located on one end of each beam for connecting the axle to a frame of the vehicle, the method comprising:

(i) fabricating a main portion and secondary portion of each beam each of the main and secondary portions having respective openings at the respective axle ends thereof, fabricating plates with corresponding openings therein;

(ii) locating further corresponding openings in a front and rear of the axle, and affixing the plate to the axle;

(iii) locating indentations at the respective axle ends of the main portion and the secondary portion of each beam, sizing the respective indentations to tightly fit over the plates;

(iv) aligning the openings of a main portion and secondary portion with the plate openings and the axle openings at the front and rear of the axle;

(v) inserting bolts through the aligned openings and installing nuts on the bolts to securely hold the main portion and secondary portion of each beam against the axle with each plate being located in a corresponding indentation, and installing additional components of the beams and the axle.

6. A method of constructing an axle bearing suspension system as claimed in claim 5 including the steps of fabricating the plates with tubes extending from the openings and inserting the tubes into the openings on one side of the axle and slightly out of the openings on an opposite side of the axle.

7. A method of constructing an axle bearing suspension system as claimed in claim 6 wherein the plates are affixed to the axle by inserting the tubes into the openings on one side of the axle and out of the openings on an opposite side of the axle, the plates being held in a fixed position by the bolts and nuts that are used to hold the main portion and secondary portion of the beams in a fixed position on either side of the axle.

8. A method of constructing an axle bearing suspension system as claimed in claim 5 wherein the plates are affixed to either side of the axle with the openings in the plates corresponding to the openings in the axle and welding the plates onto the axle.