Methods and systems for ink-based digital printing with multi-component, multi-functional fountain solution
View Patent ↗An Ink-based digital printing system comprises an external fluid applicator for applying multi-component, multi-functional fountain solution to a surface of an imaging plate. The plate is image wise exposed using a high power laser to remove primary components of the fountain solution from select regions of the plate according to digital image data, leaving a layer of the secondary components at said select regions. The plate is then inked with ink useful in printing. The ink adheres to the select regions from which the primary components have been removed to form an ink image. The ink image is transferred at an image transfer step wherein the secondary components enable efficient transfer of the ink to a medium with reduced image quality defects. The multi-component fountain solution comprises primary components that reject or repel ink, and secondary components that function as a release agent.
1. A method of ink-based digital printing, comprising:
applying fountain solution to a surface of an imaging plate, the fountain solution comprising ink rejecting primary components and release agent secondary components; and
exposing the surface of the imaging plate by laser imaging whereby the primary components are removed from portions of the surface of the imaging plate according to imaging data, leaving a layer of secondary components on a surface of the imaging plate wherein the primary components comprise octamethylcyclotetrasiloxane.
2. The method of claim 1 , comprising:
applying ink to the surface of the imaging plate to form an ink image, the ink being rejected by the primary components at portions of the surface of the imaging plate having the primary components after the exposing.
3. The method of claim 1 , comprising:
transferring the ink image to a printable substrate, whereby the layer comprised of secondary components splits.
4. The method of claim 1 , the secondary components comprise amino silicone oil.
5. The method of claim 1 , the fountain solution comprising a 0.1% to 1% by volume mixture of amino silicone oil to octamethylcyclotetrasiloxane.
6. The method of claim 1 , the ink being useful for digital printing.
7. The method of claim 1 , the exposing comprising vaporizing the primary components to remove the primary component from the portions of the surface of the imaging plate according to the image data.
8. The method of claim 1 , comprising:
mixing octamethylcyclotetrasiloxane and amino silicone oil to produce the fountain solution.
9. A fountain solution useful for ink-based digital printing, comprising:
primary components, wherein the primary components comprises octamethylcyclotetrasiloxane; and
secondary components, the primary components having a lower boiling point than the secondary components.
10. The solution of claim 9 , wherein the secondary components comprises amino silicone oil.
11. The solution of claim 10 , wherein the primary components and the secondary components are miscible, the secondary components being in an amount of 0.1% to 10% by volume of the fountain solution comprising the primary components and the secondary components.