Imaging member for offset printing applications
View Patent ↗An imaging member includes a surface layer comprising a fluoroelastomer-fluorosilicone composite. Methods of manufacturing the imaging member and processes for variable lithographic printing using the imaging member are also disclosed.
1. A variable lithography system imaging member, the imaging member comprising a reimageable surface layer surrounding and in contact with a substrate, the reimageable surface layer being the outermost layer of the imaging member and having a micro-roughened surface configured to receive and transfer ink to a receiving substrate and to retain a dampening fluid on the micro-roughened surface, the dampening fluid being different than the surface layer, the reimageable surface layer configured to remain with the substrate during rotation thereof within the variable lithography system and during ink transfer to the receiving substrate, wherein the reimageable surface layer comprises a fluoroelastomer-fluorosilicone composite formed from a reaction of a fluoroelastomer, an oxyaminosilane, and a fluorinated oxysilane-terminated compound, wherein:
a weight ratio of the fluoroelastomer to the oxyaminosilane is in a range of between 50:40 and 85:5;
a mole ratio of the oxyaminosilane to the fluorinated oxysilane-terminated compound is in a range between 2:1 and 1:10; and
the weight ratio and the mole ratio are maintained in a final surface layer of the imaging member.
2. The imaging member of claim 1 , wherein the oxyaminosilane is an amine-terminated polydimethylsiloxane.
3. The imaging member of claim 1 , wherein the surface layer further comprises an infrared-absorbing filler.
4. The imaging member of claim 3 , wherein the filler is present in an amount of from 5 to 20 weight percent of the surface layer.
5. The imaging member of claim 3 , wherein the filler is selected from a group consisting of carbon black, iron oxide, carbon nanotubes, graphene, graphite, and carbon fibers.
6. The imaging member of claim 3 , wherein the filler has an average particle size of from 2 nanometers to 10 microns.
7. The imaging member of claim 1 , wherein the fluoroelastomer-fluorosilicone composite is an oven-cured solid polymer film.
8. The imaging member of claim 1 , the substrate being a cylindrical substrate.
9. The imaging member of claim 1 , wherein the reimageable surface layer is a unitary member.
10. A variable lithography system imaging member, the imaging member comprising a reimageable surface layer surrounding and in contact with a substrate, the reimageable surface layer being the outermost layer of the imaging member and having a micro-roughened surface configured to receive and transfer ink to a receiving substrate and to retain a dampening fluid on the micro-roughened surface, the dampening fluid being different, than the surface layer, the reimageable surface layer configured to remain with the substrate during rotation thereof within the variable lithography system and during ink transfer to the receiving substrate, wherein the reimageable surface layer comprises a fluoroelastomer-fluorosilicone composite formed from a reaction of a fluoroelastomer, a fluorinated amine-terminated siloxane, and a fluorinated oxysilane-terminated compound, wherein:
a weight ratio of the fluoroelastomer to the fluorinated amine-terminated siloxane is in a range of between 50:40 and 85:5;
a mole ratio of the fluorinated amine-terminated siloxane to the fluorinated oxysilane-terminated compound is in a range between 2:1 and 1:10; and
the weight ratio and the mole ratio are maintained in a final surface layer of the imaging member.
11. The imaging member of claim 10 , wherein the fluorinated oxysilane-terminated compound is a fluorinated oxysilane-terminated polysiloxane.
12. The imaging member of claim 10 , wherein the fluoroelastomer-fluorosilicone composite is an oven-cured solid polymer film.
13. The imaging member of claim 10 , wherein the surface layer further comprises an infrared-absorbing filler.
14. The imaging member of claim 13 , wherein the filler is present in an amount of from 5 to 20 weight percent of the surface layer.
15. The imaging member of claim 13 , wherein the filler is selected from a group consisting of carbon black, iron oxide, carbon nanotubes, graphene, graphite, and carbon fibers.
16. The imaging member of claim 13 , wherein the filler has an average particle size of from 2 nanometers to 10 microns.
17. The imaging member of claim 10 , the substrate being a cylindrical substrate.
18. The imaging member of claim 10 , wherein the reimageable surface layer is a unitary member.
19. A method of manufacturing a variable lithography system imaging member, wherein the outermost layer of the imaging member is a reimageable surface layer having a micro-roughened surface and surrounding and in contact with a substrate, the micro-roughened surface configured to receive and transfer ink to a receiving substrate and to retain a dampening fluid on the micro-roughened surface, the dampening fluid being different, than the surface layer, the reimageable surface layer configured to remain with the substrate during rotation thereof within a variable lithography system and during ink transfer to the receiving substrate, the method comprising:
depositing a surface layer composition upon a mold; and
curing the reimageable surface layer at an elevated temperature of between 400° F. and 500° F.;
wherein the surface layer composition comprises a composite formed from the reaction of a fluoroelastomer, an oxyaminosilane, and an oxysilane-terminated compound, at least one of the oxyaminosilane and the oxysilane-terminated compound is fluorinated,
a weight ratio of fluoroelastomer to oxyaminosilane is in a range of between 50:40 and 85:5;
a mole ratio of the oxyaminosilane to the oxysilane-terminated compound is in a range between 2:1 and 1:10; and
the weight ratio and the mole ratio are maintained in a final imaging member surface layer.