Visual alignment system and method for workpiece marking
An alignment system for permanently marking a workpiece with a marking device includes a camera, a display operatively connected to the camera and configured to generate an image as a function of camera input, a template having a marking area designation located in relation to the display such that the image is displayed against the marking area designation, and an adjustment table configured to allow controllable repositioning of the workpiece relative to the marking device.
1. An alignment system for permanently marking a workpiece with a marking device, the system comprising:
a camera;
a display operatively connected to the camera and configured to generate an image as a function of camera input;
a template having a marking area designation located in relation to the display such that the image is displayed against the marking area designation; and
an adjustment table configured to allow controllable repositioning of the workpiece relative to the marking device.
2. The system of claim 1 , wherein the adjustment table comprises a manually adjustable X-Y table.
3. The system of claim 1 , wherein the camera has a field of view that is fixed in relation to the marking device.
4. The system of claim 1 , wherein the camera is spaced from the workpiece.
5. The system of claim 1 , wherein the template comprises an at least partially transparent or translucent sheet physically secured adjacent to the display with an attachment.
6. The system of claim 1 , wherein the template comprises an electronic input to the display.
7. The system of claim 1 , wherein the marking area designation of the template is aligned with a portion of the image generated by the display in which markings are produced by the marking device.
8. The system of claim 1 , and further comprising:
a fixture to retain the workpiece relative to the marking device.
9. The system of claim 1 , wherein the marking device comprises a dot peening machine.
10. A method for aligning a workpiece with a marking device configured to permanently mark the workpiece, the method comprising:
capturing an image of a workpiece with a camera;
displaying the image of the workpiece on a display device;
locating a template with a marking area designation against the displayed image such that the image is displayed against the marking area designation;
selectively adjusting a position of the workpiece relative to the marking device so that a desired marking location on the workpiece is displayed within the marking area designation of the template; and
placing markings on the positioned workpiece.
11. The method of claim 10 and further comprising:
engaging the workpiece in a fixture that is secured relative to the marking device.
12. The method of claim 10 and further comprising:
engaging a test workpiece with a fixture secured relative to the marking device;
marking the test workpiece with the marking device;
capturing an image of the test workpiece with the camera;
displaying the image of the test workpiece on the display device; and
adjusting a position of the template relative to the image of the test workpiece such that the marking area designation aligns with the markings on the test workpiece.
13. The method of claim 11 and further comprising:
discarding the test workpiece; and
engaging the workpiece with the fixture.
14. The method of claim 10 , wherein the step of selectively adjusting a position of the workpiece relative to the marking device so that a desired marking location on the workpiece is displayed within the marking area designation of the template comprises manually adjusting an X-Y table.
15. The method of claim 10 , wherein a field of view of the camera is held fixed in relation to the marking device.
16. The method of claim 10 , wherein the step of locating a template with a marking area designation against the displayed image such that the image is displayed against the marking area designation comprises providing the template in the form of an electronic input to the display.
17. The method of claim 10 , wherein the step of placing markings on the positioned workpiece comprises placing dot peening marks on the work piece.
18. A method for use with a marking device, the method comprising:
engaging a test workpiece with a fixture secured relative to the marking device;
marking the test workpiece with the marking device;
capturing an image of the test workpiece with a camera;
displaying the image of the test workpiece on a display device;
locating a template with a marking area designation against the displayed image such that the image is displayed against the marking area designation; and
adjusting a position of the template relative to the image of the test workpiece such that the marking area designation aligns with the markings on the test workpiece.
19. The method of claim 17 and further comprising:
discarding the test workpiece;
engaging a production workpiece with the fixture;
capturing an image of the production workpiece with the camera, wherein a field of view of the camera is held fixed in relation to the marking device subsequent to the step of adjusting a position of the template relative to the image of the test workpiece such that the marking area designation aligns with the markings on the test workpiece;
displaying the image of the production workpiece on the display device;
selectively adjusting a position of the production workpiece relative to the marking device so that a desired marking location on the production workpiece is displayed within the marking area designation of the template; and
placing markings on the positioned production workpiece.