IP Library Granted Patent US 9,153,355
Granted Patent B2
US 9,153,355 · App. 13/603,667 · Granted Oct 6, 2015

Paste composition for a solar cell electrode, electrode fabricated using the same, and solar cell including the electrode

Inventors: Young Wook Choi (Uiwang-si, KR); Sang Hyun Yang (Uiwang-si, KR); Dae Seop Song (Uiwang-si, KR)
Assignee: CHEIL INDUSTRIES, INC.
H01B1/22C03C8/18C09D11/52H01B1/16H01L31/022425Y02E10/50
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Quick Facts
Patent No.
US 9,153,355
App. No.
13/603,667
Granted
Oct 6, 2015
Kind
B2
Abstract

A paste composition for a solar cell electrode, a solar cell electrode fabricated using the same, and a solar cell including the electrode, the paste composition including a mixture of conductive powders, the mixture of conductive powders including about 30 wt % to about 55 wt % of a first spherical powder having an average particle diameter D50 of 1.5 μm or less; about 3 wt % to about 8 wt % of a flake powder having an average particle diameter D50 of about 2 μm to about 3.5 μm; and a balance of a second spherical powder having an average particle diameter D50 of greater than 1.5 μm; glass fit; and an organic vehicle.

Claims (36)

1. A paste composition for a solar cell electrode, the paste composition comprising:

a mixture of conductive powders, the mixture of conductive powders including:

about 30 wt % to about 55 wt % of a first spherical powder having an average particle diameter D50 of 1.5 μm or less,

about 3 wt % to about 8 wt % of a flake powder having an average particle diameter D50 of about 2 μm to about 3.5 μm, and

a balance of a second spherical powder having an average particle diameter D50 of greater than 1.5 μm;

glass frit; and

an organic vehicle.

2. The paste composition as claimed in claim 1 , wherein the first spherical powder has an average particle diameter D50 of about 0.3 μm to 1.5 μm.

3. The paste composition as claimed in claim 1 , wherein the first spherical powder has an average particle diameter D90 of about 1 μm to about 2.5 μm.

4. The paste composition as claimed in claim 1 , wherein the first spherical powder includes a mixture of a spherical powder having an average particle diameter D50 of about 0.3 μm to about 1.0 μm and a spherical powder having an average particle diameter D50 of about 1.1 μm to 1.5 μm.

5. The paste composition as claimed in claim 4 , wherein a weight ratio of the spherical powder having the average particle diameter D50 of about 0.3 μm to about 1.0 μm to the spherical powder having the average particle diameter D50 of about 1.1 μm to 1.5 μm is about 1:0.2 to about 1:2.5.

6. The paste composition according as claimed in claim 1 , wherein the second spherical powder has an average particle diameter D50 of about 1.51 μm to about 3.0 μm.

7. The paste composition as claimed in claim 1 , wherein the second spherical powder includes a mixture of a spherical powder having an average particle diameter D50 of about 1.6 μm to about 2.4 μm and a spherical powder having an average particle diameter D50 of about 2.5 μm to about 3.0 μm.

8. The paste composition as claimed in claim 7 , wherein a weight ratio of the spherical powder having the average particle diameter D50 of about 1.6 μm to about 2.4 μm to the spherical powder having the average particle diameter D50 of about 2.5 μm to about 3.0 μm is about 2:1 to about 4:1.

9. The paste composition as claimed in claim 1 , wherein the composition includes:

about 60 wt % to about 90 wt % of the mixture of conductive powders,

about 1 wt % to about 10 wt % of the glass fit, and

about 7 wt % to about 30 wt % of the organic vehicle.

10. A solar cell electrode prepared from the paste composition as claimed in claim 1 .

11. The solar cell electrode as claimed in claim 10 , wherein the first spherical powder has an average particle diameter D50 of about 0.3 μm to 1.5 μm.

12. The solar cell electrode as claimed in claim 10 , wherein the first spherical powder has an average particle diameter D90 of about 1 μm to about 2.5 μm.

13. The solar cell electrode as claimed in claim 10 , wherein the first spherical powder includes a mixture of a spherical powder having an average particle diameter D50 of about 0.3 μm to about 1.0 μm and a spherical powder having an average particle diameter D50 of about 1.1 μm to 1.5 μm.

14. The solar cell electrode as claimed in claim 13 , wherein a weight ratio of the spherical powder having the average particle diameter D50 of about 0.3 μm to about 1.0 μm to the spherical powder having the average particle diameter D50 of about 1.1 μm to 1.5 μm is about 1:0.2 to about 1:2.5.

15. The solar cell electrode as claimed in claim 10 , wherein the second spherical powder has an average particle diameter D50 of about 1.51 μm to about 3.0 μm.

16. The solar cell electrode as claimed in claim 10 , wherein the second spherical powder includes a mixture of a spherical powder having an average particle diameter D50 of about 1.6 μm to about 2.4 μm and a spherical powder having an average particle diameter D50 of about 2.5 μm to about 3.0 μm.

17. The solar cell electrode as claimed in claim 16 , wherein a weight ratio of the spherical powder having the average particle diameter D50 of about 1.6 μm to about 2.4 μm to the spherical powder having the average particle diameter D50 of about 2.5 μm to about 3.0 μm is about 2:1 to about 4:1.

18. A solar cell comprising the electrode as claimed in claim 10 .

19. A solar cell, comprising:

a p-n junction; and

an electrode on the p-n junction, the electrode including:

glass frit, and

a mixture of conductive powders, the mixture of conductive powders including:

about 30 wt % to about 55 wt % of a first spherical powder having an average particle diameter D50 of 1.5 μm or less,

about 3 wt % to about 8 wt % of a flake powder having an average particle diameter D50 of about 2 μm to about 3.5 μm, and

a balance of a second spherical powder having an average particle diameter D50 of greater than 1.5 μm.

20. The solar cell as claimed in claim 19 , wherein the electrode has an aspect ratio of about 0.22 or greater.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: SAMSUNG SDI CO., LTD.
To: CHANGZHOU FUSION NEW MATERIAL CO. LTD
Reel/Frame 056005/0177 →
MERGER AND CHANGE OF NAME Recorded Dec 29, 2020
From: CHEIL INDUSTRIES, INC.; SAMSUNG SDI CO., LTD.
To: SAMSUNG SDI CO., LTD.
Reel/Frame 054866/0956 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 5, 2012
From: CHOI, YOUNG WOOK; YANG, SANG HYUN; SONG, DAE SEOP
To: CHEIL INDUSTRIES, INC.
Reel/Frame 028898/0189 →
Priority Claims (1)
KR 10-2011-0128665 · Dec 2, 2011 · national
Continuity (1)
Related Publication 20130139873A1 · Jun 6, 2013